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Open-source 3D Printable Forearm Crutch

From Appropedia
Publication data
Type Paper
Title Open-source 3D Printable Forearm Crutch
Description
Authors
Year 2025
Language English (en)
Location London, Ontario, Canada
License CC-BY-SA-4.0
Cite as Maryam Mottaghi, Morgan Woods, Laura Danier, Anita So, Jacob M. Reeves, Joshua M. Pearce. (2025) Open-source 3D printable forearm crutch. PLOS ONE 20(2): e0318987. https://doi.org/10.1371/journal.pone.0318987 Academia OA preprint MedRXiv
Project data
Type
Authors
Location London, ON
Status Designed
Modelled
Prototyped
Verified
Verified by FAST
Years
Uses 3D Printing
Links https://doi.org/10.1371/journal.pone.0318987
OKH Manifest Download

Although there has been considerable progress in distributed manufacturing of open-source designs for mobility aids, there is a notable lack of affordable, open-source crutches. Crutches are a vital tool for many individuals with mobility impairments, yet the high costs limit accessibility. Even more, they are in short supply in regions undergoing conflict. The goal of this study is to address this need by leveraging the principles of free and open-source hardware and the capabilities of digital distributed manufacturing to create a low-cost, functional crutch that can be easily produced and customized locally using inexpensive desktop 3D printers. All the design files are open-source, and the design process incorporated load-bearing tests using a hydraulic actuator under static loading conditions to meet the ISO 11334-1:2007 standard for walking aids. The open-source forearm crutch developed in this study not only surpasses the requirements of the ISO method for load capacity (1,516.3 ±  169.9 N, which is 51.6% percent above needs), weighs a fraction of comparable commercial systems (0.612 kg or 27% of proprietary devices), and is customizable, but also offers a highly cost-effective solution; costing CAD $36 in material, which is less than all equivalent crutches on the open market. If recycled plastic is used, the material cost of the crutch could be further reduced to under CAD $13, making it much more accessible.

Keywords

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mobility, mobility aid, adaptive aid, crutch, 3D printing, additive manufacturing, mechanical testing, open hardware, open-source hardware, frugal innovation, frugal biomed, biomedical engineering
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See also

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Open Source Devices

Health Policy


Page data
Part of FAST Completed
Keywords mobility, mobility aid, adaptive aid, crutch, 3D printing, additive manufacturing, mechanical testing, open hardware, open-source hardware, frugal innovation
SDG SDG03 Good health and well-being, SDG08 Decent work and economic growth
Authors Maryam Mottaghi, Morgan Woods, Laura Danier, Anita So, Jacob M. Reeves, Joshua M. Pearce
License CC-BY-SA-4.0
Organizations Free Appropriate Sustainable Technology, Western
Language English (en)
Related 0 subpages, 28 pages link here
Views 125 page views (analytics)
Created February 21, 2025 by Joshua M. Pearce
Last edit August 17, 2025 by Joshua M. Pearce
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