Open Source High-Temperature Reprap for 3-D Printing Heat-Sterilizable PPE and Other Applications

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This OSAT has been designed but not yet tested - use at own risk.
This OSAT has been modeled.
This OSAT has been prototyped.
This OSAT has been verified by: MOST.

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Source[edit]

Abstract[edit]

PPE-highT3DP.PNG

Thermal sterilization is generally avoided for 3-D printed components because of the relatively low deformation temperatures for common thermoplastics used for material extrusion-based additive manufacturing. 3-D printing materials required for high-temperature heat sterilizable components for COVID-19 and other applications demands 3-D printers with heated beds, hot ends that can reach higher temperatures than polytetrafluoroethylene (PTFE) hot ends and heated chambers to avoid part warping and delamination. There are several high temperature printers on the market, but their high costs make them inaccessible for full home-based distributed manufacturing required during pandemic lockdowns. To allow for all these requirements to be met for under $1,000, the Cerberus – an open source three-headed self-replicating rapid prototyper (RepRap) was designed and tested with the following capabilities: i) 200°C-capable heated bed, ii) 500°C-capable hot end, iii) isolated heated chamber with 1kW space heater core and iv) mains voltage chamber and bed heating for rapid start. The Cereberus successfully prints polyetherketoneketone (PEKK) and polyetherimide (PEI, ULTEM) with tensile strengths of 77.5 and 80.5 MPa, respectively. As a case study, open source face masks were 3-D printed in PEKK and shown not to warp upon widely home-accessible oven-based sterilization.

Keywords[edit]

open hardware, COVID-19, RepRap, 3-D printing, additive manufacturing, personal protective equipment, safety equipment, medical hardware, open source medical hardware, high temperature 3-D printing, ULTEM, polycarbonate

See also[edit]

See also COVID-19 resources from MOST[edit]

2020 Michigan Tech Open Sustainability Technology Group COVID19 Projects & Publications

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