OSpellets.JPG
Project data
Authors Aubrey L. Woern
J.M.Pearce
Location Michigan, USA
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Although distributed additive manufacturing can provide high returns on investment, the current markup on commercial filament over base polymers limits deployment. These cost barriers can be surmounted by eliminating the entire process of fusing filament by three-dimensional (3-D) printing products directly from polymer granules. Fused granular fabrication (FGF) (or fused particle fabrication (FPF)) is being held back in part by the accessibility of low-cost pelletizers and choppers. An open-source 3-D printable invention disclosed here allows for precisely controlled pelletizing of both single thermopolymers as well as composites for 3-D printing. The system is designed, built, and tested for its ability to provide high-tolerance thermopolymer pellets with a number of sizes capable of being used in an FGF printer. In addition, the chopping pelletizer is tested for its ability to chop multi-materials simultaneously for color mixing and composite fabrication as well as precise fractional measuring back to filament. The US$185 open-source 3-D printable pelletizer chopper system was successfully fabricated and has a 0.5 kg/h throughput with one motor, and 1.0 kg/h throughput with two motors using only 0.24 kWh/kg during the chopping process. Pellets were successfully printed directly via FGF as well as indirectly after being converted into high-tolerance filament in a recyclebot.

Source

Trouble Shooting[edit | edit source]

PowerSupply.jpg

No current to motor[edit | edit source]

  • If power supply is plugged in and hooked up to motor and motor does not run, check to make sure voltage output wires are properly connected to terminals
  • the voltage terminals are shown properly connected to the red and blue wires
  • Red wire connects to the (-V) terminal in the middle, blue wire connects to (+V) terminal (second from right)
  • there should be one unconnected terminal between these two, otherwise the current will be zero

Filament gets stuck in rotating blade[edit | edit source]

  • This usually occurs when the filament is significantly smaller than the feed hole diameter and deflects away from the blade. The result is the filament getting caught and sheared in the blade rather than being evenly cut.

Inspired Designs[edit | edit source]

See also[edit source]

RepRapable Recyclebot and the Wild West of Recycling[edit source]


Recycling Technology[edit source]

Distributed Recycling LCA[edit source]

Literature Reviews[edit source]

Gigarecycle.png

Externals[edit source]


  • Cruz, F., Lanza, S., Boudaoud, H., Hoppe, S., & Camargo, M. Polymer Recycling and Additive Manufacturing in an Open Source context: Optimization of processes and methods. [2]
  • Investigating Material Degradation through the Recycling of PLA in Additively Manufactured Parts
  • Mohammed, M.I., Das, A., Gomez-Kervin, E., Wilson, D. and Gibson, I., EcoPrinting: Investigating the use of 100% recycled Acrylonitrile Butadiene Styrene (ABS) for Additive Manufacturing.
  • Kariz, M., Sernek, M., Obućina, M. and Kuzman, M.K., 2017. Effect of wood content in FDM filament on properties of 3D printed parts. Materials Today Communications. [3]
  • Kaynak, B., Spoerk, M., Shirole, A., Ziegler, W. and Sapkota, J., 2018. Polypropylene/Cellulose Composites for Material Extrusion Additive Manufacturing. Macromolecular Materials and Engineering, p.1800037. [4]
  • O. Martikka et al., "Mechanical Properties of 3D-Printed Wood-Plastic Composites", Key Engineering Materials, Vol. 777, pp. 499-507, 2018 [5]
  • Yang, T.C., 2018. Effect of Extrusion Temperature on the Physico-Mechanical Properties of Unidirectional Wood Fiber-Reinforced Polylactic Acid Composite (WFRPC) Components Using Fused Deposition Modeling. Polymers, 10(9), p.976. [6]
  • Romani, A., Rognoli, V., & Levi, M. (2021). Design, Materials, and Extrusion-Based Additive Manufacturing in Circular Economy Contexts: From Waste to New Products. Sustainability, 13(13), 7269. https://www.mdpi.com/2071-1050/13/13/7269/pdf

In the News[edit | edit source]

Page data
Part of MOST completed projects and publications
Type Project
Keywords additive manufacturing, distributed recycling, energy conservation, polymer recycling, life-cycle analysis, recycling, recyclebot, 3-d printing, plastic, composites, polymer composites, extruder, upcycle, 3d printing, polymer recycling, polymers, plastic bottles, energy efficiency
SDG Sustainable Development Goals SDG12 Responsible consumption and production
Authors Joshua M. Pearce, Cpwallen
Published 2018
License CC-BY-SA-4.0
Affiliations MOST
Impact Number of views to this page and its redirects. Updated once a month. Views by admins and bots are not counted. Multiple views during the same session are counted as one. 57
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