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Cite as Citation reference for the source document. Samantha C. Dertinger, Nicole Gallup, Nagendra G. Tanikella, Marzio Grasso, Samireh Vahid,Peter J.S.Foot, Joshua M. Pearce. Technical pathways for distributed recycling of polymer composites for distributed manufacturing: Windshield wiper blades. Resources, Conservation and Recycling 157, 2020, 104810.<ref><ref>open access

Centralized waste plastic recycling is economically challenging, yet distributed recycling and additive manufacturing (DRAM) provides consumers with direct economic incentives to recycle. This study explores the technical pathways for DRAM of complex polymer composites using a case study of windshield wiper blades. These blades are a thermoplastic composite made up of a soft (flexible) and hard (less flexible) material. The distributed manufacturing methods included mechanical grinding to fused granular fabrication, heated syringe printing, 3-D printed molds coupled to injection molding and filament production in a recyclebot to fused filament fabrication. The particle size, angle of repose, thermal and rheological properties are characterized for the two sub-materials to define the conditions for the extrusion. A successful pathway for fabricating new products was found and the mechanical properties of the resultant components were quantified. Finally, the means to convert scrap windshield wiper blades into useful, high-value, bespoke biomedical products of fingertip grips for hand prosthetics was demonstrated. This study showed that the DRAM model of materials recycling can be used to improve the variety of solutions for a circular economy.

Highlights[edit | edit source]

Distributed recycling and additive manufacturing (DRAM) new pathways.

  • Pathways for DRAM of complex polymer composites explored.
  • Includes mechanical grinding and various AM methods.
  • DRAM can be used to improve the variety of solutions for a circular economy.

See also[edit source]

RepRapable Recyclebot and the Wild West of Recycling[edit source]


Recycling Technology[edit source]

Distributed Recycling LCA[edit source]

Literature Reviews[edit source]


Externals[edit source]

  • Economist article on U. of Washington's HDPE boat,
  • Another possible solution - reusable containers [1]
  • Commercial
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  • Romani, A., Rognoli, V., & Levi, M. (2021). Design, Materials, and Extrusion-Based Additive Manufacturing in Circular Economy Contexts: From Waste to New Products. Sustainability, 13(13), 7269.
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