3D printed solar photovoltaic racking

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About this device
Keywords solar energy, 3d printing, energy
Uses development, industry
Authors Joshua M. Pearce
Status prototype
Made? Yes
Replicated? Yes
Designed in United States
Affiliations MTU
Materials Metal
SDGs SDG07 Affordable and clean energy
SDG08 Decent work and economic growth
SDG09 Industry innovation and infrastructure
SDG11 Sustainable cities and communities
Manifest data
Language English
Updated 2020-06-04
Author Kathy Nativi
Author affiliation Appropedia
Author email info@appropedia.org

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Pearce Publications: Energy Conservation Energy Policy Industrial SymbiosisLife Cycle Analysis Materials Science Open Source Photovoltaic Systems Solar CellsSustainable Development Sustainability Education




The purpose of this paper is to provide a technical and economic evaluation of the value of the RepRap as an entry-level 3-D printer in the developing world and provide a cost effective solar photovoltaic (PV) racking solution to better serve the developing world and aid in the acceleration of their economic and socioeconomic growth. A customizable open-source PV racking concept is designed, prototyped for three types of modules, constructed into systems, and outdoor tested under extreme conditions for one year. An economic analysis is provided along with a technical evaluation of the system, which found the proposed racking system can be successfully printed with RepRap 3-D printers and saves between 85% and 92% from commercially available alternatives depending on the plastic used for printing. In addition, the plastic parts proved able to withstand some of the harshest outdoor conditions and due to the free and open-source nature of the designs, it allows the system to be adapted to custom applications in any region in the world more easily than any commercial alternatives. The results indicate that the 3-D printable X-wire solar photovoltaic racking system has the potential to aid in the acceleration of solar deployment in the developing world by providing a low cost PV racking solution.

Highlights[edit | edit source]

  • RepRap evaluated as an entry-level 3-D printer in the developing world.
  • For 3-D printing cost effective solar photovoltaic (PV) racking components
  • Customizable open-source PV racking concept is designed, prototyped and tested.
  • Results in 85% and 92% savings from commercially available alternatives
  • Potential to aid acceleration of solar deployment in the developing world

Keywords[edit | edit source]

Developing world; 3-D printing; Sustainable development; Open-source; Photovoltaic; Racking

X-Wire Racking System[edit | edit source]

See also[edit | edit source]

News[edit | edit source]