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TissueDB/Simulators/Pediatric Inguinal Hernia Repair Simulator (Heo)

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Three photographs of a white 3D-printed infant torso base: empty, with two tissue cartridges fitted, and viewed from inside with the abdominal wall lifted to show labelled printed vessels and pelvic anatomy.
The POLISHeR life-size unisex base (Figure 2). Left: the base without cartridges. Centre: the base with the laparoscopic and open cartridges inserted. Right: the base seen from inside with the anterior abdominal wall lifted, labelling the peritoneum, epigastric and femoral vessels, aorta, vena cava, hemi-pelvis, vertebrae and retroperitoneum. Image by Heo et al. (2025), Journal of Pediatric Surgery 60:162232, CC BY-NC 4.0.

POLISHeR (Pediatric Open and Laparoscopic Integrated Simulator for Hernia Repair) is a 3D-printed pediatric inguinal hernia repair simulator that trains both open and laparoscopic repair.[1] It uses a CT-derived, 3D-printed reusable base scaled to the proportions of a 2-year-old child and replaceable sex-specific tissue cartridges. The same platform supports open and laparoscopic repair in male and female anatomy.

Field Details
Features and Basic Operation Trains both open and laparoscopic pediatric inguinal hernia repair on one modular platform. Sex-specific cartridges reproduce male spermatic-cord relationships or female round-ligament anatomy. Replaceable cartridges fit both the life-size base and the smaller mobile open-repair base.
Current Development Status Heo et al. (2025) reported iterative development and pilot face-validity testing. A later POLISHeR validation study included 26 participants — 14 expert pediatric surgeons and 12 trainees — and reported face, content and construct validity, including expert-versus-trainee discrimination on error checklists and entrustable-professional-activity scores.[2]
Estimated Build Time and Cost
-
Source-reported total manufacturing cost: male version US$375.93; female version US$364.31. For repeat use, replacement parts cost approximately US$0.28 for a laparoscopic cartridge to under US$1.30 for an open cartridge.
Specialized Tools and Equipment Industrial 3D printer capable of printing Vero White and Agilus 30 components; printed silicone-casting molds; mixing equipment; hole punchers; rubber cement; UV glue; and standard assembly tools. Adaptation to lower-cost home 3D printers was identified by the authors as a future goal and is not the demonstrated manufacturing method.
Version Version 1
Development Team Contact Information Multi-institutional collaboration involving the Global Surgery Lab, Branch for Global Surgical Care, University of British Columbia; the Digital Lab at British Columbia Children's Hospital; the Department of Pediatric Surgery at Dr. von Hauner Children's Hospital, LMU Munich; and McGill University. Corresponding author in Heo et al. (2025): Peter R. A. Malik, peter.malik@mail.mcgill.ca.

Tissues

Tissue Qty Material Cost Notes
Skin 1 layer per cartridge Silicone with mesh/thread components - The source describes combinations of silicone, mesh and thread for the skin representation. Silicone provides a resilient, suture-compatible layer. The readable primary text does not assign a specific silicone grade, mesh product or thread product exclusively to this skin layer.
External oblique aponeurosis 1 layer per open cartridge Silicone poured onto power mesh - Stretchy, thin sheet representing the aponeurosis of the external oblique. The source directly describes silicone poured onto power mesh for this layer.
Hernia sac 1 per cartridge Non-lubricated condom - The source explicitly uses the condom to replicate the hernia sac because of its thin membranous, sac-like texture. Latex examination-glove fingers, latex finger cots and plastic kitchen wrap were tested and rejected. This is the Hernia Sac representation; it is not the separately fabricated peritoneum layer.
Preperitoneal fat 1 Silicone cast in a dedicated mold - Forms the modular preperitoneal-fat wedge used in cartridge assembly. The readable primary text does not assign a specific silicone grade exclusively to this component.
Cremaster muscle 1 Red threads embedded in silicone - Red threads and silicone form the cremaster-muscle representation. It is designed to envelop the hernia sac during male-cartridge assembly.
Retroperitoneum 1 layer Silicone, mesh and thread combination - The source explicitly lists the retroperitoneum among the represented anatomical components. Exact individual material-product assignment within this composite is not specified in the readable primary text.
Peritoneum 1 Silicone - Separate fabricated peritoneum representation used in the cartridge/base assembly. This is distinct from the condom hernia sac.
Vas deferens 1 White elastic string - Male cartridge only. Attached anteromedially to the condom hernia sac with rubber cement as part of the simulated spermatic-cord contents.
Testicular artery and vein 1 pair Red and blue nylon cords - Male cartridge only. The red and blue cords are attached alongside the vas deferens to reproduce the relationship of the spermatic-cord contents to the hernia sac.
Inguinal ligament 1 Rubber, rope and thread combinations - The source assigns rubber, rope and thread combinations to this and other linear anatomical structures but does not specify an exact purchased product-to-target split.
Medial umbilical ligaments As represented in the cartridge Rubber, rope and thread combinations - Source-supported anatomical representation. The source does not specify an exact product-to-target split among the rubber, rope and thread components.
Epigastric vessels As represented in the cartridge Rubber, rope and thread combinations - Source-supported vessel representation. Exact product assignment within the rubber, rope and thread combination is not specified.
Round ligament 1 Rubber, rope and thread combinations - Female-cartridge structure used in place of the male spermatic-cord contents. Exact product assignment within the source-listed material combination is not specified.
Testis 1 3D-printed Agilus 30 Clear - Flexible 3D-printed anatomical landmark in the male cartridge.
Aorta 1 3D-printed Agilus 30 Clear - Large-vessel anatomical landmark positioned in the reusable life-size base.
Inferior vena cava 1 3D-printed Agilus 30 Clear - Large-vessel anatomical landmark positioned in the reusable life-size base.

Structural Parts

Part Name Qty Material Cost Notes
3D-printed pelvis and pubic tubercles 1 set Vero White - CT-derived skeletal landmarks for pediatric groin anatomy. The source also includes the sacrum and vertebral components in the reusable life-size base.
Shell and base assembly 1 set Vero White - Includes the shell top, base, side walls, shell pins and connector pins. Provides the reusable host for the modular tissue cartridges.
Deep (internal) inguinal rings 2 Vero White - 3D-printed anatomical landmarks integrated into the modular cartridge assembly.
Open and laparoscopic modular cartridge frames 1 of each Vero White - Reusable structural frames that receive the replaceable tissue components.
Peritoneum and preperitoneal-fat molds 2 molds Vero White - Reusable 3D-printed fabrication molds for the soft-tissue cartridge components.
Laparoscopic trocar ports 3 Agilus 30 Clear - Flexible instrument-entry interfaces for laparoscopic practice.
Assembly hardware As needed Velcro tape, brass fasteners, suction cups, 20 cm square board, black vinyl and other source-listed assembly components - Supports and secures the reusable base and modular cartridges. These components are structural or fabrication items, not tissue surrogates.

Consumables

Consumable Quantity Material Approximate Cost Notes
Replacement tissue cartridge components 1 set per replacement Silicone, condom, cord/thread and associated soft-tissue components US$0.28–1.30 for source-reported replacement parts, depending on cartridge type Only replacement components are incurred on repeat use of the reusable base. The paper reports approximately US$0.28 for laparoscopic replacement parts and under US$1.30 for open replacement parts.
Silicone dye As needed Rit Dye (yellow, tangerine, cherry red) - Source-listed colourants used during fabrication of silicone components.
Rubber cement As needed Rubber cement - Used to attach the simulated vas deferens and testicular vessels to the condom hernia sac.
UV glue As needed UV glue - Source-listed adhesive used during simulator assembly.

Build Instructions

The following sequence reconstructs the manufacturing and assembly information reported by Heo et al. (2025). Heo et al. remains the construction authority for this simulator.

Phase 1: Print the reusable components

  1. Produce the CT-derived pediatric base and structural components using an industrial additive-manufacturing system capable of printing Vero White and Agilus 30 Clear.
  2. Print the pelvis components, pubic tubercles, sacrum, vertebral elements, shell top, base, side walls, shell pins and connector pins in Vero White.
  3. Print the deep (internal) inguinal rings and the open and laparoscopic modular cartridge frames in Vero White.
  4. Print the peritoneum mold and preperitoneal-fat-wedge mold in Vero White.
  5. Print the aorta, inferior vena cava, testis and three laparoscopic trocar ports in Agilus 30 Clear.

Source-reported fabrication time: the life-size base required approximately 24 hours of printing across three runs. Each modular cartridge required approximately 40 minutes of printing.

The authors identify adaptation of the design to less expensive home 3D printers as a future goal. Do not describe home-printer fabrication as the demonstrated build method.

Phase 2: Fabricate the soft-tissue components

  1. Prepare the silicone-based skin representation. The source describes combinations of silicone, mesh and thread for the skin but does not assign every specific purchased product to this layer.
  2. Pour silicone onto power mesh to create the thin, flexible external-oblique aponeurosis.
  3. Cast the preperitoneal-fat component using its dedicated mold.
  4. Fabricate the separate peritoneum component using its dedicated mold.
  5. Embed red threads in silicone to construct the cremaster-muscle representation.
  6. Prepare the retroperitoneum representation using the source-described silicone, mesh and thread combination.
  7. Tint silicone components with the source-listed Rit Dye colours where required.

Phase 3: Assemble the male cartridge

  1. Place a non-lubricated condom as the hernia sac.
  2. Attach the white elastic string representing the vas deferens and the red and blue nylon cords representing the testicular artery and vein anteromedially to the hernia sac using rubber cement.
  3. Position the cremaster-muscle representation so that it envelops the hernia sac.
  4. Add the source-described rubber, rope and thread representations for the inguinal ligament, medial umbilical ligaments and epigastric vessels.
  5. Add the preperitoneal-fat, retroperitoneum, peritoneum and skin components.
  6. Place the 3D-printed testis as the male anatomical landmark.
  7. Pass the appropriate cartridge structures through the deep and superficial inguinal-ring region.
  8. Secure the completed tissue assembly in its modular cartridge frame.

Phase 4: Assemble the female cartridge

  1. Assemble the female cartridge using the same modular approach.
  2. Use the round-ligament representation in place of the male spermatic-cord structures.
  3. Add the corresponding soft-tissue and vascular representations.
  4. Secure the completed assembly in its cartridge frame.

Source-reported cartridge assembly time: an experienced pediatric surgeon assembled male and female cartridges in less than 3 minutes. A novice trainee required approximately 50 minutes on the first male-cartridge attempt, decreasing to approximately 10 minutes on subsequent attempts. These values are operator-specific and are not used as a single total build time.

Phase 5: Assemble the reusable base

  1. Fit the printed skeletal components into the life-size base.
  2. Position the 3D-printed aorta and inferior vena cava.
  3. Secure the separately fabricated silicone peritoneum.
  4. Fit the open and laparoscopic cartridge frames into the reusable base.
  5. Apply Velcro tape to the underside of the lateral cartridge edges so the replaceable cartridges can be secured to either the life-size or smaller mobile base.
  6. Install the three laparoscopic trocar ports when the laparoscopic configuration is required.

Source-reported assembly time: assembly of the life-size unisex base, including fitting the printed components and securing the silicone peritoneum, took approximately 15 minutes.

Editorial QA: before training, confirm that the selected cartridge is seated securely, the relevant anatomy is accessible for the intended open or laparoscopic repair, and reusable base components are stable. This QA statement is editorial and is not presented as an author-prescribed checkpoint.

References

  1. Heo K, Greaney E, Haehl J, Stunden C, Lindner A, Malik PRA, Rosenbaum DG, Muensterer O, Zakani S, Jacob J, Joharifard S. "Iterative Design and Manufacturing of a 3D-Printed Pediatric Open and Laparoscopic Integrated Simulator for Hernia Repair (POLISHeR)." Journal of Pediatric Surgery. 2025;60:162232. DOI: 10.1016/j.jpedsurg.2025.162232. PMID: 40011165. CC BY-NC 4.0.
  2. Malik PRA, Haehl J, Livergant R, Shum-Tim L, Heo K, Lindner A, Muensterer O, Joharifard S. "Molding mastery: Validation of a 3D-Printed simulator for pediatric inguinal hernia repair." Journal of Pediatric Surgery. 2026;61(6):162955. DOI: 10.1016/j.jpedsurg.2026.162955. PMID: 41619836.
Simulator data
Alternative names POLISHeR; Pediatric Open and Laparoscopic Integrated Simulator for Hernia Repair


Page data
Keywords pediatric inguinal hernia repair, POLISHeR, 3D-printed surgical simulator, open and laparoscopic hernia repair, surgical simulation
Authors Arturopelayo
License CC-BY-SA-4.0
Language English (en)
Related 0 subpages, 18 pages link here
Views 13 page views (analytics)
Created May 17, 2026 by Arturo Pelayo
Last edit September 10, 2026 by StandardWikitext bot
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