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TissueDB/Materials/EVA Foam

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EVA foam sheets for skin and fascial resistance simulation
EVA foam sheets for skin and fascial resistance simulation. Image: CC BY-SA 4.0 by Sultan Salahuddin via Wikimedia Commons.

CC BY-SA 4.0 via Wikimedia Commons

Ethylene-vinyl acetate (EVA) foam is a closed-cell synthetic foam used in medical simulation to replicate skin and subcutaneous tissue with fascial resistance characteristics. It is readily available, extremely affordable, and suitable for training in trocar insertion and incision techniques.

Tissues

Tissue Visual Tactile Simulator Notes
Skin and subcutaneous fat Yes Yes ALL-SAFE Trocar, CrashSavers Pressure Stack 2–3 sheets of 2 mm EVA foam; layer beneath thin silicone sheets for enhanced colour realism. Stacked foam approximates resistive properties of skin plus subcutaneous fascia.
Fascial layers Yes Yes ALL-SAFE Trocar Three layers of 2 mm EVA (6 mm total) approximate abdominal wall fascia. Multiple EVA layers create resistance gradient (3–8 N) similar to abdominal fascia; teaches appropriate dissection depth.
Skin and Subcutaneous Tissue Partial No Fernandes Intra-abdominal Bleeding Simulator EVA plate (72 × 54 cm) with thin sponge layer; provides incision surface for laparotomy access (Fernandes et al. 2023).[1]
Common Femoral Artery (femoral access mold, foam variant) Partial Partial Pulsatile REBOA Simulator (Keller) Foam mold with 12 Fr Cook Medical sheath pre-placed; unlimited reuse per session. Used for deployment-only practice (skip the access step; focus on catheter manipulation and balloon inflation). Builder caveat: the source paper says "foam mold" without specifying foam type. Builders may substitute any closed-cell foam capable of holding a 12 Fr sheath in place; EVA Foam is one accessible substitute, not a Keller specification.[2]
Skin---Synthetic Tourniquet Training Model (Souza Lima)
Skin and Subcutaneous Tissue---Intra-abdominal Bleeding Simulator (Fernandes)


Troubleshooting

  • Hemostasis training — EVA foam does not simulate vascular response or bleeding. Trainees cannot develop blood loss recognition skills.
  • Thermal injury training — EVA foam melts under heat; do not use for electrosurgical training. Fire hazard; unrealistic tissue response.
  • Suturing and knot-tying — EVA foam does not simulate tissue grip or needle resistance. Trainees develop incorrect suture tension calibration.
  • Deep dissection and layer-specific anatomy — Does not differentiate muscle, peritoneum, or viscera. No layer recognition training.

Alternatives

Alternative Best For Trade-offs
Silicone Suturable, realistic texture Higher cost; requires molding
Felt Fascial "pop" sensation Different tactile properties
Gelatin Mix Cutting fidelity, bleeding simulation Requires refrigeration; limited shelf life

Used In Simulators

Simulator Purpose Notes
Fernandes Intra-abdominal Bleeding Simulator Tissue-simulating material EVA foam plate (72 × 54 cm) combined with thin sponge layer to simulate skin and subcutaneous tissue for laparotomy access (Fernandes et al. 2023).[1]

References

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  1. 1.0 1.1 Fernandes CO, Rodrigues LR, Silva do Amaral MLBS, de Morais Rodrigues SJ, Marton-Filho MA. Low-cost simulator for intra-abdominal bleeding. Rev Col Bras Cir 2023;50:e20233512. DOI: 10.1590/0100-6991e-20233512-en. PMID: 37971114. PMC: PMC10618030.
  2. Keller BA, Salcedo ES, Williams TK, Neff LP, Carden AJ, Li Y, Gotlib O, Tran NK, Galante JM. Design of a cost-effective, hemodynamically adjustable model for resuscitative endovascular balloon occlusion of the aorta (REBOA) simulation. J Trauma Acute Care Surg. 2016 Sep;81(3):606–611. DOI: 10.1097/TA.0000000000001153. PMID: 27270855.
At a Glance

Overview

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EVA foam provides consistent, reproducible resistance for trocar insertion and basic incision training. Its low cost and global availability make it suitable for high-volume training in resource-limited settings. Available in 2 mm, 3 mm, and 5 mm sheets; stackable for graduated resistance. Cost: approximately USD 0.80–1.50 per sheet in multi-packs (Amazon/Michaels, April 2026). Indefinite shelf life at room temperature.

Synonyms

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Common names: Craft foam, Fun foam, Foamies, Foam sheet, EVA sheet, Closed-cell foam, Foam pad

Forms/Thicknesses: 2 mm foam, 3 mm foam, 5 mm foam, EVA foam roll, Foam strips, Foam blocks, Foam sheets

Material names: Ethylene-vinyl acetate foam, Ethylene vinyl acetate, EVA plastic foam, Synthetic foam, Closed-cell foam

Regional terms: Goma EVA (Spanish/Latin America), Moosgummi (German), Mousse EVA (French), Schiuma EVA (Italian)

Craft/Trade names: Craft foam, Craft supplier foam, Dollar store foam, Foam padding

Color variations: White foam, Colored foam, Assorted foam, White EVA sheet

Related terms: Foam layer, Synthetic skin, Resistive foam, Training foam, Tissue substitute

Abbreviations: EVA, EVA sheet, EVA pad

Shelf Life & Storage

Temp Range Humidity Surface Reuse Shelf Life Spoilage
Ambient (15–25 °C) Dry (<60%) 50–100 sessions Indefinite None
Background

Clinical Context for Simulation

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EVA foam provides consistent, reproducible resistance for trocar insertion and basic incision training at very low cost. Stacking multiple foam sheets creates resistance gradients that approximate abdominal wall compliance. The "pop" sensation at fascial layer transitions supports tactile landmark recognition for safe pneumoperitoneum access.

Training applications include trocar insertion (angle and penetrating force), incision technique (scalpel control), fascial layer dissection (resistance gradient recognition), and force calibration for safe abdominal access.

Processing & Preparation

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Use 2 mm EVA foam sheets from craft suppliers. Verify closed-cell construction for consistent resistance. White or natural colour recommended.

Cut foam sheets to trainer dimensions using a sharp utility knife or scissors. For skin simulation, stack 2–3 sheets of 2 mm foam. For fascial simulation, stack 3 sheets of 2 mm foam (6 mm total). Layer sheets using spray adhesive or a stacking arrangement without adhesive.

Store in a dry environment at room temperature. No refrigeration required. Protect from direct sunlight to prevent discolouration. Rotate sheets regularly to distribute wear. Clean with water and mild detergent after use; allow to air-dry completely.

Safety Considerations

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  • Fire hazard — Do not use in electrosurgical training; EVA foam melts and releases toxic fumes at high temperatures. Use silicone sheets for cautery practice.
  • Marker transfer — Use permanent alcohol-based markers to prevent ink transfer to gloves or instruments.
  • Dust generation — When cutting, use safety glasses and work in a ventilated area.
  • Non-toxic — Closed-cell EVA foam is non-toxic and safe for medical simulation use.
  • Standard disposal — Discard worn foam per institutional policy.
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  • Silicone sheets — Higher fidelity; suturable surface but higher cost
  • Felt — Alternative fascial layer simulation with different tactile properties
  • Gelatin Mix — Cutting practice with bleeding simulation capability



Page data
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Authors Arturopelayo
License CC-BY-SA-4.0
Language English (en)
Related 0 subpages, 6 pages link here
Redirects TissueDB/Materials/Foam (EVA-PU blend), TissueDB/Materials/Foam, TissueDB/Materials/Foam EVA-PU blend, TissueDB/Materials/Yellow Foam, TissueDB/Materials/Ethylene Vinyl Acetate, TissueDB/Materials/EVA
Views 56 page views (analytics)
Created January 19, 2026 by Arturo Pelayo
Last edit June 1, 2026 by Arturo Pelayo
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