TissueDB/Simulators/Emergency Department Thoracotomy Simulator (Misra)
The Emergency Department Thoracotomy Simulator (Misra) is a low-cost bench-top task trainer, built from a re-purposed CPR mannequin torso fitted with handcrafted plastisol-coated organ models, for practising emergency department thoracotomy (EDT).[1] EDT is the rapid bedside opening of the chest in a patient with profound refractory shock or recent loss of vital signs from penetrating thoracic injury. On the trainer a resident can practise the essential steps it reproduces: using the instruments and rib retractor on an anterolateral left thoracotomy, performing pericardiotomy with release of cardiac tamponade, and cross-clamping the descending aorta.
| Field | Details |
|---|---|
| Features and Basic Operation | On the trainer a resident makes a left anterolateral thoracotomy incision through the plastisol skin and fat, spreads the ribs with a rib retractor, opens the dyed-fluid shower-cap pericardium to release the tamponade, and cross-clamps the descending aorta — telling it apart from the esophagus by the NG tube inside it. The skin/fat sheet and the tamponade shower cap are replaced between trainees for a quick reset. |
| Current Development Status | Built and evaluated in a single-centre randomized study with senior (PGY 3–5) general-surgery residents; face validity assessed; not clinically validated. |
| Estimated Build Time and Cost | US$285 |
| Specialized Tools and Equipment | In use, a standard emergency thoracotomy instrument tray with a rib retractor (operator-supplied; the source pairs the trainer with the institution's EDT instrument kit). Build uses ordinary hand tools, not specified in source. |
| Version | Version 1 |
| Development Team Contact Information | Misra A, Chapman A, Watson WD, Bach JA, Bonta MJ, Elliott JO, Dominguez EP — OhioHealth Riverside Methodist Hospital (Department of Medical Education; Trauma & Acute Care Surgery), Columbus, Ohio. Corresponding author: Asit Misra, asit.misra@med.miami.edu. |
Source — every material, build step and cost on this page is drawn from Misra et al. 2024 unless a cell notes otherwise. (Misra et al., 2024)
Tissues
| Tissue | Qty | Material | Cost | Notes |
|---|---|---|---|---|
| Lung | 1 (left side) | Soft packing foam (polymer not stated in source), gauze-wrapped and plastisol-coated | — | The visualisation target on chest entry; a soft-foam core gives lung-like bulk. Plastisol curing time not stated in source. |
| Heart | 1 | Gauze cone, plastisol-coated | — | Primary target for pericardiotomy; the resident opens the pericardium to release the tamponade reservoir (covered in the Pericardium row). |
| Pericardium | 1 cap per run | Disposable shower cap filled with red-dyed fluid, tied to the heart | — | Stands in for the tamponade-filled pericardial sac; the source describes a red-dyed-fluid-filled shower cap tied to the heart and incised during pericardiotomy. Single-use per run. |
| Aorta | 1 | Gauze cone, plastisol-coated | — | Target for descending-aorta cross-clamping. Same make-up as the esophagus, so the NG tube in the esophagus lets the resident tell the two apart by palpation. |
| Esophagus | 1 | Gauze, plastisol-coated, with a nasogastric (NG) tube inserted in the model | — | The NG tube is a deliberate tactile differentiator from the adjacent aorta during cross-clamping. |
| Subcutaneous fat | 10 pairs per gallon of plastisol | Plastisol sheet, fat colour | — | Sits beneath the skin and, with it, forms the resealable chest-wall surface; made for rapid replacement between residents. |
| Skin | 10 pairs per gallon of plastisol | Plastisol sheet, skin colour | — | The cutaneous surface for thoracotomy entry, over the rib-set anchor area; paired skin/fat sheets for one-use-per-resident replacement. |
Structural Parts
| Part Name | Qty | Material | Cost | Notes |
|---|---|---|---|---|
| CPR mannequin torso | 1 | Commercial CPR training mannequin (inventory unit) | US$125 | The outer chest shell. Standard internal parts are removed to make room for the organ models; an inventory unit was used, make/model not stated. |
| Anatomical ribs (left side) | 1 set (left 4th–6th intercostal space) | 3B Scientific anatomical rib set | US$72 | Zip-tied to the shell at the left 4th–6th intercostal anchors; provides the intercostal landmark and the anchor against which the rib retractor is spread. |
| Rib-set fasteners (zip ties) | As required | Plastic zip ties | — | Hold the rib set to the shell at the left 4th–6th intercostal anchors. |
| NG tube | 1 | Nasogastric (NG) tube | — | Runs through the esophagus model so the resident can identify it by palpation and tell it apart from the aorta during cross-clamping. French size not stated in source. |
| Packing foam block | 2 | Soft packing foam (polymer not stated in source); per-block size given in the build steps | US$18 | Structural substrate for the lung model (the trainer has one lung). The source lists two blocks at this price; the second is not explained in the source (likely a spare — not source-stated). |
| Disposable shower caps | 20 (one per run) | Standard plastic shower caps | US$5 | Each is filled with red-dyed fluid and tied to the heart for the tamponade reservoir (see the Pericardium row). Single-use per run. |
| Gauze | As required | Pink-coloured gauze | — | Wrapped around the foam to form the lung and shaped into the heart, aorta, and esophagus cones, then plastisol-coated. Not priced in the source. |
| Liquid plastisol (medium density) | 1 gallon per build | Bait Plastics LLC medium-density liquid plastisol | US$50 | Makes most of the organ models — heart, lung, aorta, esophagus, fat, and skin coatings. One gallon is enough for 10 pairs of skin and fat plus two sets of lung and heart. |
| Colour for skin and fat | 2 × 4 oz bottles | Plastisol colourant | US$15 | One bottle skin colour, one fat colour. Brand and colour codes not stated in source. |
Build Instructions
Phase 1: Prepare the chest shell
- Obtain a commercial CPR mannequin torso. The authors used an unused inventory unit; specific make and model are not stated.
- Remove the mannequin's standard internal parts to make cavity space for the organ models (the source does not enumerate which parts).
- Position the left-side anatomical rib set (3B Scientific) at the location of the left 4th, 5th, and 6th intercostal spaces; fix in place with zip ties at the anchor points.
Phase 2: Fabricate the lung model
- Take one of the two soft packing foam blocks (16 in × 10 in × 4 in / 40.6 cm × 25.4 cm × 10.2 cm).
- Handcraft the foam block into a lung shape (the source does not specify the method or tools).
- Wrap the shaped foam in a layer of pink-coloured gauze.
- Coat the gauze-wrapped foam with medium-density liquid plastisol (Bait Plastics LLC) for the surface feel and tissue characteristic described in Methods. Plastisol curing time is not stated.
Phase 3: Fabricate the heart, aorta, and esophagus models
- Form gauze structures for the heart, aorta, and esophagus (the heart and aorta are described as cone-shaped; the esophagus shape is not specified in source).
- Coat each gauze structure with medium-density liquid plastisol.
- Insert a nasogastric (NG) tube through the esophagus model lumen so it remains in place after coating. The NG tube serves as a tactile differentiator from the aorta during the procedure.
- Fill a disposable shower cap with red-dyed artificial fluid and tie it to the heart model to simulate pericardial tamponade. Use one filled shower cap per training run.
Phase 4: Fabricate the skin and subcutaneous fat sheets
- Pour medium-density liquid plastisol with skin-tone pigment into sheets sized 10 in × 18 in (≈25.4 cm × 45.7 cm). Allow to set (curing time not stated).
- Pour medium-density liquid plastisol with fat-coloured pigment into sheets sized 10 in × 18 in (≈25.4 cm × 45.7 cm). Allow to set.
- Produce ten pairs (skin + fat) per gallon of plastisol — enough for one initial build plus replacement skin/fat sheets across ten training runs.
Phase 5: Assemble the trainer
The source does not detail the assembly sequence; arrange each completed model in its anatomical position within the mannequin shell, consistent with the left-side anterolateral thoracotomy approach.
- Place the lung model inside the chest cavity adjacent to the rib set, on the left side.
- Place the heart model in the central mediastinal position with the shower-cap tamponade reservoir tied in place.
- Lay the aorta and the esophagus (with NG tube) in the posterior mediastinum so the aorta is accessible to the descending-aorta cross-clamping technique and the NG tube distinguishes the esophagus by palpation.
- Place a skin/fat pair across the left chest wall over the rib anchor area to form the cutaneous surface for the incision; a penetrating wound can be represented in this surface.
Phase 6: Reset between training runs
- Replace the skin/fat pair from the previous run with a fresh pair.
- Replace the shower-cap tamponade reservoir with a fresh shower cap filled with red-dyed fluid, and re-tie to the heart model.
- Re-position any organ models displaced during the previous procedure.
Not Suitable For
The Misra EDT Simulator was designed around the essential steps of an anterolateral left thoracotomy: using the instruments and rib retractor, performing pericardiotomy with release of cardiac tamponade, and cross-clamping the descending aorta. Beyond that scope:
- It is an anatomical, tactile model only; it does not reproduce physiology (no perfusion, pulse, respiratory motion, or haemodynamic feedback).
- In the source study, indication recognition was taught through discussion rather than on the trainer; pair the simulator with discussion-based scenario teaching to cover the decision to perform EDT.
- It was evaluated with PGY 3–5 senior general-surgery residents only (n = 9). Effectiveness has not been studied with junior residents, attending surgeons outside the institution, emergency-medicine learners, or pre-clinical medical students.
- The study was single-centre at OhioHealth Riverside Methodist Hospital, Columbus, Ohio; reproducibility outside the originating institution was not formally assessed. The published cost breakdown and material specifications are the principal mechanism the authors offer for external reproducibility.
- Familiarity bias is documented as a limitation: simulation-group residents practised on the trainer before being scored, which the authors note may inflate the observed effect size.
References
- ↑ 1.0 1.1 Misra A, Chapman A, Watson WD, Bach JA, Bonta MJ, Elliott JO, Dominguez EP (2024). "Use of Low-Cost Task Trainer for Emergency Department Thoracotomy Training in General Surgery Residency Program." Journal of Surgical Education 81(1):134–144. DOI: 10.1016/j.jsurg.2023.09.009. PMID: 37926660. © 2023 Association of Program Directors in Surgery, published by Elsevier Inc. All rights reserved.
| Alternative names | EDT Simulator; Low-Cost EDT Task Trainer (Misra) |
|---|
| Authors | Arturopelayo |
|---|---|
| License | CC-BY-SA-4.0 |
| Cite as | Arturopelayo (2026). "TissueDB/Simulators/Emergency Department Thoracotomy Simulator (Misra)". Appropedia. Retrieved August 4, 2026. |