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TissueDB/Simulators/Trocar Placement Simulator

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ALL-SAFE Trocar Placement Simulation Build Instructions cover page showing the assembled trocar placement module
ALL-SAFE Trocar Placement Simulation Build Instructions. Source: ALL-SAFE Consortium.

The Trocar Placement Simulator is a low-cost laparoscopic trocar-placement training module built from locally available materials (cardboard, plastic wrap, felt, sponge and balloons) for practising trocar placement through a layered model of the abdominal wall.[2] The module mounts on a laparoscopic box trainer; layered materials stand in for skin, adipose tissue, fascia, muscle and peritoneum, with a small balloon as the umbilicus and an inflated modeling balloon — coloured on both sides with red lipstick — as the bowel beneath the peritoneum. A cell phone mounted above the module with a rubber band provides the trainee's overhead camera view.

Field Details
Features and Basic Operation The module attaches to a laparoscopic box trainer. The trainee passes a trocar through five tensioned layers held on four pens — skin (white felt), adipose (sponge), fascia (taped felt), muscle (red felt) and peritoneum (plastic wrap) — with a small-balloon umbilicus and a lipstick-coloured modeling-balloon bowel beneath the peritoneum. A cell phone held above the module by a rubber band gives the overhead camera view.
Current Development Status Build instructions published by the ALL-SAFE Consortium; no trocar-specific evaluation is reported.[2]
Estimated Build Time and Cost
~US$10[1]
Specialized Tools and Equipment Cell phone or smartphone — mounted above the module with a rubber band as the overhead camera (the simulator's only viewing device). Host trainer: Laparoscopic Box Trainer, onto which the module attaches. Box cutter and scissors are common build tools.
Version Version 1
Development Team Contact Information ALL-SAFE Consortium: Pan-African Academy of Christian Surgeons, University of Michigan, Southern Illinois University, Soddo Christian Hospital, AIC Kijabe Hospital, Mbingo Baptist Hospital

Tissues

Tissue Qty Material Cost Notes
Peritoneum 1 Plastic wrap <US$1 Plastic wrap forms the innermost layer.
Fascia 1 White felt + Packing tape US$1–3 White felt covered with tape on both sides represents fascia.
Muscle 2 Red felt US$1–2 Red felt represents muscle.
Adipose tissue 1 Sponge <US$1 Sponge represents adipose tissue.
Skin 1 White felt <US$1 Untaped white felt forms the top, skin layer.
Umbilicus 1 Small balloon <US$1 The balloon neck represents the umbilicus.
Bowel 1 Modeling balloon <US$1 The modeling balloon beneath the peritoneum represents bowel; red lipstick provides surface colouring.

Structural Parts

Part Name Qty Material Cost Notes
Trocar module frame 1 Cardboard ~US$1 Corrugated cardboard forms the frame, with locking sides and tabs for pen holders.
Layer holders 4 Pens ~US$1 Pens hold the tissue layers in tension.
Phone mount 1 Rubber band ~US$1 The rubber band holds the cell phone above the module.

Build Instructions

Build Instructions PDF (source document)

Phase 1: Preparing the Box

Step 1. Cut a piece of cardboard to 10.16 cm × 56 cm (4 × 22 in). Orient the cardboard corrugation as shown — this affects folding behavior.


Cardboard piece with corrugation orientation and initial slot cuts


Step 2. Follow the cutting template: cut two slots 2.54 cm (1 in) from each edge. Slot length should be half the 10.16 cm (4 in) dimension.


Cutting template showing slot positions and fold lines


Step 3. Mark fold points at the dashed lines in the template. Fold the cardboard at each indicated fold line.


Fold points marked on cardboard


Step 4. At each fold, use scissors to cut two 2.54 cm (1 in) cuts at the indicated positions.


Scissor cuts on left fold


Scissor cuts on right fold


Step 5. Use box cutters to cut any lines not placed over a fold line.


Box cutter cuts on non-fold lines


Step 6. Fold the cardboard into a square. Slide two opposing slots together to form a lock.


Folding cardboard into square shape


Fold progress showing square taking shape


Slots locked together forming rigid square


Step 7. Push each pen holder tab inward toward the middle of the box using a finger.


Pushing pen holder tabs inward


Step 8. Push a pen through each of the 4 pen holder tabs.


Inserting pen through holder tab


All four pens installed in holder tabs


Phase 2: Preparing the Model

Step 1. Cut a square of plastic wrap (peritoneum) approximately 15.25 cm × 15.25 cm (6 × 6 in). Cut small holes in each corner so pens impale the plastic wrap through each hole, holding it tightly in place.


Plastic wrap with corner holes for pen holders


Peritoneum layer placed on pen holders


Step 2. Cut a square of white felt (fascia) to approximately 15.25 cm × 15.25 cm (6 × 6 in). Adhere packing tape or masking tape in strips to cover entirety of cloth on both sides. Cut holes in each corner and impale on pens as with the peritoneum layer.


White felt with tape strips applied to both sides


Fascia layer placed on pen holders above peritoneum


Step 3. Cut two rectangular pieces of red felt (muscle) to approximately 15.25 cm × 5 cm (6 × 2 in). Cut holes in each side for the felt to be impaled and held by protruding pens. Ensure holes are cut at correct locations so adequate tension is applied.


Red felt muscle pieces cut to size


Muscle layers placed on pen holders


Step 4. Cut a square of sponge material (adipose tissue) to 15.25 cm × 15.25 cm (6 × 6 in). Cut 4 holes for pens to hold in place.


Sponge material cut to size with pen holes


Adipose layer placed on pen holders


Step 5. Cut another square of white felt (skin) to the same size. Cut an additional hole in the middle for the balloon (umbilicus) to stick through. The balloon has been cut to include just the neck, oriented away from center. Do not add tape to this layer.


Skin layer with umbilicus balloon inserted through center hole


Step 6. Inflate a modeling balloon to simulate the bowel. Tape the balloon to the bottom of the plastic wrap (peritoneum layer). Apply a small amount of red lipstick on both sides of the modeling balloon.


Modeling balloon taped to underside of peritoneum


Red lipstick applied to both sides of bowel balloon


Phase 3: Installing Model Inside Box

Step 1. Rotate the laparoscopic box trainer on its side and orient the trocar module as shown.


Trocar module oriented against laparoscopic box trainer


Step 2. Mark two lines that line up with the top window of the trainer box using a pen. Use scissors to make 7.6 cm (3 in) cuts at both marked locations.


Marking alignment lines on trocar module


Cuts made at marked positions


Step 3. Fold the cardboard flap over and slide it over the trainer box window. The trocar module should be securely attached to the trainer box and lie flat on the table surface.


Cardboard flap folded over trainer box window


Flap secured to trainer box


Trocar module securely attached to trainer box, flat on table


Step 4. Cut two slits into the cardboard to provide a way to securely attach a cell phone to the top of the box (camera pointed down at trocar module). Slits should be wide enough to hold a rubber band between them. Slit length only needs to be approximately 1.3 cm (½ in).


Slits cut for rubber band phone mount


Step 5. Attach the cell phone to the top using the rubber band, with camera directly above the trocar module. Place the phone directly above the module for direct visualization. Weights (such as textbooks) can be added inside the trainer box for stabilization.


Cell phone attached above trocar module with rubber band mount


References

Source: ALL-SAFE/Trocar Placement/Simulation (ALL-SAFE Consortium).

  1. ↑ The build instructions give no cost. This total and the part prices in the tables are retail estimates.
  2. ↑ 2.0 2.1 ALL-SAFE Consortium. ALL-SAFE Trocar Placement Simulation Build Instructions. Pan-African Academy of Christian Surgeons, University of Michigan, Southern Illinois University, Soddo Christian Hospital, AIC Kijabe Hospital, Mbingo Baptist Hospital. Available at: PDF. Build-instruction document not indexed in PubMed; primary source linked directly.
Simulator data
Alternative names ALL-SAFE Trocar Placement Simulation; Trocar Placement Trainer


Page data
Keywords trocar placement, laparoscopic access, abdominal wall, ALL-SAFE, low-cost simulator, surgical simulation
Authors Arturo Pelayo
License CC-BY-SA-4.0
Language English (en)
Translations Spanish
Related 1 subpages, 17 pages link here
Redirects TissueDB/Simulators/Trocar Placement Trainer
Views 23 page views (analytics)
Created May 2, 2026 by Arturo Pelayo
Last edit October 3, 2026 by StandardWikitext bot
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