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[[ | [[File:athena software overview.svg|thumb|Overview of software and their relationships.]] | ||
{{Device data}} | |||
''' Note ''' | |||
* There are many ways to create and edit 3-D models for printing. This page describes just one way of doing it. Experimenting with other methods is encouraged. | |||
= | == Procedure == | ||
# There are multiple steps from an idea to a printed object. The installation and basic usage of some important programs is covered below. The relations between the files (black) and programs (blue) is shown in the figure on the right.{{clear}} | |||
# | # Install Cura from [http://web.archive.org/web/20150908013738/https://ultimaker.com/en/cura-software/list]. | ||
# Install Cura | |||
# Other free and open source software that is worth installing is [http://www.openscad.org/ OpenSCAD], [http://freecadweb.org/ FreeCAD] and [http://blender.org Blender]. These will not be covered in these instructions, but both have a lot of documentation available on the web. | # Other free and open source software that is worth installing is [http://www.openscad.org/ OpenSCAD], [http://freecadweb.org/ FreeCAD] and [http://blender.org Blender]. These will not be covered in these instructions, but both have a lot of documentation available on the web. | ||
==Cura== | == Cura == | ||
The program to convert an STL file into G-Code is called a slicer. There are several options available. Cura is one of them. The following is a basic Cura setup for AthenaII printer, but there are extensive options that should be explored. | The program to convert an STL file into G-Code is called a slicer. There are several options available. Cura is one of them. The following is a basic Cura setup for AthenaII printer, but there are extensive options that should be explored. | ||
# After downloading and installing, start Cura. | # After downloading and installing, start Cura. It will show the First Start Wizard. If it doesn't, you can manually start the wizard by choosing Add new machine from Settings>Printer>Add Printer...{{clear}} | ||
# [[File: | # [[File:athenaII cura machine.png|thumb|Machine choice.]]For machine, choose Other.{{clear}} | ||
# [[File: | # [[File:athenaII cura othermachine.png|thumb|Other machine information.]]Under the Other list, choose DeltaBot and name the printer AthenaII.{{clear}} | ||
# [[File: | # [[File:athenaII cura printer.png|thumb|Manage printers.]] Open Settings>Printer>Manage Printers... Select AthenaII and click Machine Settings.{{clear}} | ||
# [[File: | # [[File:athenaII cura machine settings.png|thumb|Machine settings.]] Set all X ()width), Y (Depth) and Z (Height) to 210 mm. Uncheck Heated bed and clear all of the text from the Start G-code and End G-code text boxes.{{clear}} | ||
# [[File: | # [[File:athenaII cura extruder settings.png|thumb|Extruder settings.]] Click on the Extruder tab in the Machine Setting dialog. Set the nozzle size to 0.4 mm and the Compatible material diameter to 1.75 mm. Close both the open menu dialogs.{{clear}} | ||
# [[File:athenaII cura preferences.png|thumb|Preferences.]] Open the Preferences menu item, select General and uncheck Slice Automatically.{{clear}} | |||
# [[File:athenaII cura view.png|thumb|Set visible tools.]] Open Settings>Configure setting visibility... In the upper right, select Basic from the drop down list, and close the dialog.{{clear}} | |||
# [[File:athenaII cura layer height.png|thumb|Set layer height to 0.25 mm.]] In the settings bar on the right side of the window, expand Quality and set Layer Height to 0.25 mm.{{clear}} | |||
# | # [[File:athenaII cura infill.png|thumb|Set infill to 25%.]] Expand Infill and set Infill Density to 25%.{{clear}} | ||
# | # [[File:athenaII cura temperature.png|thumb|Set temperature.]] Expand Material and set Printing Temperature to 210° C.{{clear}} | ||
# | # [[File:athenaII cura speed.png|thumb|Set print speed.]] Expand Speed and set Print Speed to 70 mm/s.{{clear}} | ||
# [[File:athenaII cura zhop.png|thumb|Set z-hop.]] Expand Travel and check Z Hop When Retracted.{{clear}} | |||
# [[File:athenaII cura cooling.png|thumb|Turn off cooling.]] Expand Cooling and uncheck Enable Print Cooling.{{clear}} | |||
# [[File:athenaII cura adhesion.png|thumb|Turn off brim.]] Expand Build Plate Adhesion and set Build Plate Adhesion Type to None.{{clear}} | |||
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=Printing= | == Printing == | ||
==Loading the Filament== | == Loading the Filament == | ||
# [[File: | # [[File:Athena load filament small.gif|thumb|Loading the Filament.]]Take 1.75mm filament, and feed it into the short length of PTFE tubing until it stops.{{clear}} | ||
# [[File: | # [[File:Athena load filament extrude cropped.png|thumb|Location to type in extrude distance]]In Franklin, find the extrude text box located above the temperature graph. It is marked with 0.00 mm on the right. If it displays NaN on the right of the text box, instead of 0.0 mm, '''home the printer before continuing.''' Click in the textbox, and type in +500. Press enter, and begin to push the filament into the extruder. The extruder should grab it and push it into the bowden sheath.{{clear}} | ||
#Once the extruder drive stops, find the extrude text box where +500 was previously typed in and click in it. Press enter again and the filament should advance another 500 mm. Press the Page Up key and increment the extruder by 10mm until the motor makes a grinding sound. The filament is now loaded. | # Once the extruder drive stops, find the extrude text box where +500 was previously typed in and click in it. Press enter again and the filament should advance another 500 mm. Press the Page Up key and increment the extruder by 10mm until the motor makes a grinding sound. The filament is now loaded. | ||
==Slicing a File== | == Slicing a File == | ||
# The first file to print will be an Upper Michigan key chain. Right click on the following link, and open in new tab: [http://www.thingiverse.com/thing:47405/#files Upper Michigan Keychain]. Once there, find the yooper_peninsulaa.stl file and click on it to begin the download. If a dialogue box opens, select "Save As". | # The first file to print will be an Upper Michigan key chain. Right click on the following link, and open in new tab: [http://www.thingiverse.com/thing:47405/#files Upper Michigan Keychain]. Once there, click on THING FILE and find the yooper_peninsulaa.stl file and click on it to begin the download. If a dialogue box opens, select "Save As". | ||
# [[File: | # [[File:AthenaII cura load.png|thumb|The "Load File" button on Cura.]] Start Cura, and press the "Load File" button located on the top left of the object view window.{{clear}} | ||
# | # An "Open 3D Model" dialogue box opens. Navigate to where the file to print is saved (The Upper Michigan Keychain should be located in the downloads folder), and click "Open"{{clear}} | ||
# [[File: | # [[File:AthenaII cura prepare.png|thumb|Click the Prepare button.]] Click the Prepare button in the lower, right corner. Cura will slice the model and replace the Prepare button with a Sav button.{{clear}} | ||
# [[File: | # [[File:AthenaII cura toolpath save 2.png|thumb|Save the g-code.]] If a button saying Save to Removable Drive appears, click the down arrow next to it and select Save to File. Save the g-code to a memorable location.{{clear}} | ||
==Starting a Print== | == Starting a Print == | ||
# [[File: | # [[File:Athena franklin temp 2.png|thumb|The current temperature and what it should be]] '''BEFORE THE FIRST PRINT,''' check to make sure that the thermistor is working properly. This can be checked by looking at the current temperature located on the left middle of the page. It should read within 5 to 10 degrees of 20. (depending on room temperature). If it reads a negative number, then there is something wrong with the thermistor.{{clear}} | ||
# Using a gluestick, apply a thin layer of glue to the mirror that covers the whole mirror. | # Using a gluestick, apply a thin layer of glue to the mirror that covers the whole mirror. See this [https://www.youtube.com/watch?v=T5jFf6L5LYU video by rm2kdev] for reference. | ||
# [[File: | # [[File:Athena franklin browse.png|thumb|The location of "Browse" button. (It may be a "Choose File" button)]] Open Franklin, and locate the "Browse" button. '''The "Browse" button may be a "Choose File" instead!''' {{clear}} | ||
# [[File: | # [[File:Athena franklin browse load.png|thumb|The "Browse" dialogue box.]] A dialogue box opens. Navigate to where the .gcode file from Cura is saved. Load the File. The filename should appear to the right of the Browse/Choose File button. {{clear}} | ||
# [[File: | # [[File:Athena franklin add.png|thumb|Adding a .gcode file]] Locate the "Add" button to the right of the browse button and file name and press it. A red bar will appear on the top of the screen, that says "parsing g-code". When it finishes, the file should appear in the white box on the top left of the screen. {{clear}} | ||
# [[File: | # [[File:Athena franklin print.png|thumb|The "Print" button.]] Select the filename to print in the box on the left (multiple files can be loaded at any one time). The Filename should be highlighted. Press the "Print Selected" button on the bottom right corner of the box. {{clear}} | ||
# [[File: | # [[File:Athena franklin printing.png|thumb|The Printing Screen]] The green background of the webpage will change to red, and the printer will begin to heat up. Once the printer reaches temperature (may take a few minutes), the print will begin. If filament had just been loaded, it may take a few seconds for the printer to start extruding. {{clear}} | ||
=Navigation= | == Navigation == | ||
{{ | |||
{{AthenaII_Basic_Nav}} | |||
{{Page data}} | |||
[[Category:Athena]] |
Latest revision as of 12:32, 16 September 2024
Note
- There are many ways to create and edit 3-D models for printing. This page describes just one way of doing it. Experimenting with other methods is encouraged.
Procedure[edit | edit source]
- There are multiple steps from an idea to a printed object. The installation and basic usage of some important programs is covered below. The relations between the files (black) and programs (blue) is shown in the figure on the right.
- Install Cura from [1].
- Other free and open source software that is worth installing is OpenSCAD, FreeCAD and Blender. These will not be covered in these instructions, but both have a lot of documentation available on the web.
Cura[edit | edit source]
The program to convert an STL file into G-Code is called a slicer. There are several options available. Cura is one of them. The following is a basic Cura setup for AthenaII printer, but there are extensive options that should be explored.
- After downloading and installing, start Cura. It will show the First Start Wizard. If it doesn't, you can manually start the wizard by choosing Add new machine from Settings>Printer>Add Printer...
- For machine, choose Other.
- Under the Other list, choose DeltaBot and name the printer AthenaII.
- Open Settings>Printer>Manage Printers... Select AthenaII and click Machine Settings.
- Set all X ()width), Y (Depth) and Z (Height) to 210 mm. Uncheck Heated bed and clear all of the text from the Start G-code and End G-code text boxes.
- Click on the Extruder tab in the Machine Setting dialog. Set the nozzle size to 0.4 mm and the Compatible material diameter to 1.75 mm. Close both the open menu dialogs.
- Open the Preferences menu item, select General and uncheck Slice Automatically.
- Open Settings>Configure setting visibility... In the upper right, select Basic from the drop down list, and close the dialog.
- In the settings bar on the right side of the window, expand Quality and set Layer Height to 0.25 mm.
- Expand Infill and set Infill Density to 25%.
- Expand Material and set Printing Temperature to 210° C.
- Expand Speed and set Print Speed to 70 mm/s.
- Expand Travel and check Z Hop When Retracted.
- Expand Cooling and uncheck Enable Print Cooling.
- Expand Build Plate Adhesion and set Build Plate Adhesion Type to None.
Printing[edit | edit source]
Loading the Filament[edit | edit source]
- Take 1.75mm filament, and feed it into the short length of PTFE tubing until it stops.
- In Franklin, find the extrude text box located above the temperature graph. It is marked with 0.00 mm on the right. If it displays NaN on the right of the text box, instead of 0.0 mm, home the printer before continuing. Click in the textbox, and type in +500. Press enter, and begin to push the filament into the extruder. The extruder should grab it and push it into the bowden sheath.
- Once the extruder drive stops, find the extrude text box where +500 was previously typed in and click in it. Press enter again and the filament should advance another 500 mm. Press the Page Up key and increment the extruder by 10mm until the motor makes a grinding sound. The filament is now loaded.
Slicing a File[edit | edit source]
- The first file to print will be an Upper Michigan key chain. Right click on the following link, and open in new tab: Upper Michigan Keychain. Once there, click on THING FILE and find the yooper_peninsulaa.stl file and click on it to begin the download. If a dialogue box opens, select "Save As".
- Start Cura, and press the "Load File" button located on the top left of the object view window.
- An "Open 3D Model" dialogue box opens. Navigate to where the file to print is saved (The Upper Michigan Keychain should be located in the downloads folder), and click "Open"
- Click the Prepare button in the lower, right corner. Cura will slice the model and replace the Prepare button with a Sav button.
- If a button saying Save to Removable Drive appears, click the down arrow next to it and select Save to File. Save the g-code to a memorable location.
Starting a Print[edit | edit source]
- BEFORE THE FIRST PRINT, check to make sure that the thermistor is working properly. This can be checked by looking at the current temperature located on the left middle of the page. It should read within 5 to 10 degrees of 20. (depending on room temperature). If it reads a negative number, then there is something wrong with the thermistor.
- Using a gluestick, apply a thin layer of glue to the mirror that covers the whole mirror. See this video by rm2kdev for reference.
- Open Franklin, and locate the "Browse" button. The "Browse" button may be a "Choose File" instead!
- A dialogue box opens. Navigate to where the .gcode file from Cura is saved. Load the File. The filename should appear to the right of the Browse/Choose File button.
- Locate the "Add" button to the right of the browse button and file name and press it. A red bar will appear on the top of the screen, that says "parsing g-code". When it finishes, the file should appear in the white box on the top left of the screen.
- Select the filename to print in the box on the left (multiple files can be loaded at any one time). The Filename should be highlighted. Press the "Print Selected" button on the bottom right corner of the box.
- The green background of the webpage will change to red, and the printer will begin to heat up. Once the printer reaches temperature (may take a few minutes), the print will begin. If filament had just been loaded, it may take a few seconds for the printer to start extruding.
[edit | edit source]
Preparatory Materials | ||
Printer Primer | ||
Overview | ||
AthenaII Printed Parts Glossary | ||
Non-Workshop Tasks | ||
Assembling hot end | ||
Soldering and tinning | ||
Workshop Tasks | ||
Track 1 | Track 2 | Track 3 |
Connecting Rods | Frame | Epoxying Magnets |
Epoxying Magnets | Connecting Rods | End Effector |
Extruder Drive and Spool Holder | Epoxying Magnets | Frame |
End Effector | Extruder Drive and Spool Holder | Connecting Rods |
Frame | End Effector | Extruder Drive and Spool Holder |
Final Mechanical Assembly | ||
Before 2019 | Starting 2019 | |
Wiring/Melzi + BB | Wiring/Athena Board | |
Firmware and Calibration | Firmware and Calibration - (Wireless Setup) - (Update Franklin) | |
Software and First Print | ||
Follow-up information | ||
Printing Basics | ||
Maintenance |