Tibial Fracture Fixation Team Logo.jpg
FA info icon.svg Angle down icon.svg Medical equipment data
Part of Uniplanar External Fixation
Parent Uniplanar External Fixation

Modular External Fixation for an Open Tibial Shaft Transverse Fracture

This module allows medical officers and surgeons who are not orthopedic specialists to become confident and competent in irrigation and debridement, powered and manual drilling, positioning and correctly inserting Schanz screws, and constructing the uniplanar external fixator frame as part of external fixation procedures for open tibial shaft fractures performed in regions without specialist coverage. To maximize patient safety, this module teaches learners to use a powered drill to insert self-drilling Schanz screws through the near cortex and then manually advance Schanz screws into the far cortex to avoid plunging.

A pair of learners is assigned to a station. While one learner conducts the simulation-based skills training, the other learner observes and fills out the Training Logbook. The learner roles are then switched.

Table 1. Materials and Equipment

# Item Quantity Reference Image Function Reusable Comments
1 Clipboard 1 per station
Third item from right.
Used by learner to fill out Training Logbook for verification of technical competence Yes Locally available
2 Training Logbook 1 per learner
Third item from right.
Used by learner to verify technical competence of the simulation-based skills training No Can be downloaded and printed locally
3 Self-Assessment Framework 1 per station
Not shown.
Used by learner to verify technical competence of the simulation-based skills training Yes Should be printed in colour
4 Pen 1 per station
Second item from right.
Used to fill out the Training Logbook for learner verification of technical competence Yes Locally available
5 Eye Protection 1 per learner
Item on far left.
Used to protect the eyes of both learners at each station during simulation-based skills training Yes Locally available
6 Gloves (2 pairs for 2 learners training at a station)
Item second from left.
Worn by both learners at each station during the simulation-based skills training No Locally available
7 3D Printed Adult Male Tibial Bone Model #1 1 per learner
Item on left.
This open-source, 3D printed bone model can be locally reproduced on affordable, desktop 3D printers available worldwide and has excellent visual, tactile, and acoustic fidelity to allow learners (who have no prior experience with drilling into bone) teach themselves the skills to prevent plunging through the far cortex. To experience the proper tactile feel when drilling into bicortical bone, every learner should perform at least one simulation-based procedure with 4 new, unused Schanz Screws and a new, unused Tibial Shaft Transverse Fracture Simulator. Click here to find local 3D print on demand services
8 3D Printed Adult Male Tibial Bone Model #2 1 per learner
Item on right.
This open-source, 3D printed bone model can be locally reproduced on affordable, desktop 3D printers available worldwide and has excellent visual, tactile, and acoustic fidelity to allow learners (who have no prior experience with drilling into bone) teach themselves the skills to prevent plunging through the far cortex. To experience the proper tactile feel when drilling into bicortical bone, every learner should perform at least one simulation-based procedure with 4 new, unused Schanz Screws and a new, unused Tibial Shaft Transverse Fracture Simulator. Click here to find local 3D print on demand services
9 Cellophane 1 roll per workshop
Use the scalpel to cut the roll of clear cellophane in half to make it easier to wrap the cellophane around the 3D printed bone models.
Wrapped around the slightly distracted 3D printed proximal and distal fracture fragments to simulate the soft tissue envelope and permit visual inspection for targeted self-assessment by the learner No Locally available
10A Vise Clamps; or 10B 1 pair per station
Vise Clamps.jpg
Secures the Tibial Shaft Transverse Fracture Simulator for safe simulation-based training; positioned so the fracture ends are distracted by 2.0 - 3.0 mm but are otherwise properly aligned to simulate a fracture with restored angulation, and rotation; and to simulate a patient in the supine position Yes You could purchase these vise clamps on Amazon, Jumia or Taobao. If not locally available, use items 10B.1-10B.4
10B.1 Wood Board 1 per pair of learners
Wood Board.jpg
Lower-cost alternative to vise clamps for securing the Tibial Shaft Transverse Fracture Simulator for safe simulation-based training No Locally available
10B.2 Drill Bit 1-2 per workshop
Item second from left.
Used for the lower-cost alternative to vise clamps to secure the Tibial Shaft Transverse Fracture Simulator for safe simulation-based training No Locally available
10B.3 Hammer 1 per workshop
Item second from right.
Used for the lower-cost alternative to vise clamps to secure the Tibial Shaft Transverse Fracture Simulator for safe simulation-based training Yes Locally available
10B.4 Nails 4 per Tibial Shaft Fracture Simulator
Item on far right.
Used for the lower-cost alternative to vise clamps to secure the Tibial Shaft Transverse Fracture Simulator for safe simulation-based training No Locally available
11 Syringe, 50 mL 1 per station
Syringe, 50 mL.jpg
Used for irrigation of open wounds Yes Locally available
12 Bone Reduction Forceps 1 per station
Bone Reduction Forceps.jpg
Used to manually reduce the fracture, compress the fragments together, and restore alignment Yes Can be loaned by a local facility that performs orthopedic surgical procedures
13 Bone Holding Forceps, Medium Size 1 per station
Bone Holding Forceps, Medium Size.jpg
Used to maintain reduction Yes Can be loaned by a local facility that performs orthopedic surgical procedures
14 Scalpel Blade and Handle 1 per station
Scalpel Blade and Handle.jpg
Used to make a stab incision in the soft tissue at the insertion site for each Schanz Screw; and to extend the wound to adequately expose the open fracture for direct visualization of the fracture (if required) Yes Can be loaned by a local facility that performs orthopedic surgical procedures
15 Sharps Container 1 per workshop Not shown Used to store the scalpel blades for safe simulation-based training Yes Locally obtained.
16 Dissecting Scissors 1 per station
Dissecting Scissors.jpg
Used to dissect through the soft tissue to expose the bone at the insertion site for each Schanz Screw Yes Can be loaned by a local facility that performs orthopedic surgical procedures
17 Any powered surgical drill that is compatible with 4.5 or 5.0 mm diameter self-drilling Schanz screws 1 per station
Orthopedic Surgical Drill.jpg
Drives Schanz Screw into fracture fragment, also referred to as "power drive" Yes
  • Can be loaned by a local facility that performs orthopedic surgical procedures.
18 Chuck Key for Surgical Drill 1 per station
Chuck Key for Surgical Drill.jpg
Used to tighten or loosen the drill over the Schanz screw Yes Can be loaned by a local facility that performs orthopedic surgical procedures
19 Self-Drilling Schanz Screws, 5.0 mm x 200 mm x 30 mm 4 per learner
Self-Drilling Schanz Screws, 5.0 mm x 200 mm x 30 mm.jpg
Inserted into fracture fragments, also referred to as "pins" or "half-pins"
  • To experience the proper tactile feel when drilling into bicortical bone, every learner should perform at least one simulation-based procedure with 4 new, unused Schanz Screws and a new, unused Tibial Shaft Transverse Fracture Simulator.
  • Schanz Screws could potentially be re-used by a learner up to 3 times but re-using Schanz Screws may cause mechanical failure of a new or used 3D Printed Tibial Shaft Transverse Fracture Simulator.
Ask your local orthopedic surgeon to obtain through their local orthopedic surgical hardware supplier
20 Drill Sleeve for 5.0 mm Schanz Screws 1 per station
Drill Sleeve, 5.0 mm.jpg
Used to protect the soft tissue when drilling the far pins Yes Can be loaned by a local facility that performs orthopedic surgical procedures
21 Universal Chuck with T-Handle 1 per station
Jacobs Chuck T-Handle.jpg
Allows for manual advancement of the Schanz Screw to the desired depth Yes Can be loaned by a local facility that performs orthopedic surgical procedures
22 Chuck Key for Universal Chuck with T-Handle 1 per station
Chuck Key for Jacobs Chuck T-Handle.jpg
Used to tighten or loosen the Universal Chuck with T-Handle over the Schanz screw Yes Can be loaned by a local facility that performs orthopedic surgical procedures
23 Universal Clamp (Single Pin) 4 per station
Universal Clamps (Single Pin).jpg
Combines pin-to-rod Yes Can be loaned by a local facility that performs orthopedic surgical procedures
24 Rod, 11 mm diameter x 300 mm length 1 per station
Rod, 11 mm diameter x 300 mm length.jpg
Links pins with clamps, metal rod is cheaper but a carbon fiber rod is radiolucent which permits better visualization of the fracture on X-ray Yes Can be loaned by a local facility that performs orthopedic surgical procedures
25 11 mm Spanner with T-Handle 1 per station
11 mm Spanner with T Handle.jpg
Assists in final tightening of clamps Yes Can be loaned by a local facility that performs orthopedic surgical procedures
26 Ruler, 30 cm 1 per station
Second item from left.
Used by learner to objectively confirm proper fracture alignment of the Tibial Shaft Transverse Fracture Simulator for the Self-Assessment Framework Yes Locally available
27 Protractor 1 per station
Third item from left.
Used by learner to measure the drill trajectory angles of the Schanz Screws for the Self-Assessment Framework Yes Locally available
28 Cellphone 1 per learner
Item on far right.
Used by learner to take the photos of the Training Logbook and Tibial Shaft Transverse Fracture Simulator for the Self-Assessment Framework to record technical competence Not applicable Supplied by each learner

Acknowledgements[edit | edit source]

This work is funded by a grant from the Intuitive Foundation. Any research, findings, conclusions, or recommendations expressed in this work are those of the author(s), and not of the Intuitive Foundation.


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