Tibial Fracture Fixation Team Logo.jpg
FA info icon.svg Angle down icon.svg Medical equipment data
Part of Uniplanar External Fixation
Parent Uniplanar External Fixation
These 3D printed bone models feature a semi-engraved model number, gender symbol, and two drilling direction arrows on the base of each model to assist with model identification and proper orientation of the simulator.
The top of each model displays the outer cortex and inner cancellous bone porosity and microstructure which provide visual fidelity to the surgical simulator.

Caption underneath

These 3D printed models accurately simulate bone length and diameter, external contour, cross-sectional shape, bicortical anatomy, cortical hardness, cancellous bone porosity, and microstructure, and far cortex thickness for adult, non-obese males at left tibial shaft fracture pin drilling sites for uniplanar external fixation.[1][2][3][4][5][6][7][8][9][10] Each model has a vise attachment to allow the user to secure the model inside a standard vise clamp to maximize safety during simulation training. These open-source, locally reproducible, and high fidelity 3D printed bone models teach essential irrigation and debridement, powered and manual drilling, and uniplanar external fixation skills that are transferable to the performance of other limb-saving and life-saving surgeries that require hardware stabilization and fixation.[11]

Find Local 3D Print On Demand Services[edit | edit source]

On-site access to a 3D printer is not required to reproduce these bone models. The open-source 3D files can be downloaded by any 3D printing organization anywhere.

Please click here to find and contact 3D print on demand services in your region.

3D Printing Software, Hardware, and Filament Specifications[edit | edit source]

OOjs UI icon notice-destructive.svg

All 6 requirements below must be met in order to 3D print bone models for orthopedic surgical simulation training.

  1. Slicing Program: Ultimaker Cura or Cura Lulzbot Edition only
  2. 3D Printer Type: Fused Filament Fabrication
  3. Nozzle Size: 0.4 mm
  4. Minimum Build Volume Z Height: 180 mm
  5. Print Speed on 3D Printer Control Screen: 100% or less
  6. Filament: Unexpired White PLA just fresh out of the sealed packaging

Ultimaker Cura, the world’s most popular 3D printing software with millions of users, already has profiles for many commercially available 3D printers, allows you to create a custom profile for other 3D printers, and is open-source and free to download.[12]

We have identified suitable white PLA filament brands for our open-source, high fidelity bone simulators which include but are not limited to:

  1. Filaments.ca Standard Milk White PLA 1.75 mm or Bone White PLA 1.75 mm Filament (Shore Hardness 84D) which can be shipped to any country;
  2. Filaments.ca 2.85 mm White PLA Filament (requires minimum order of 48 spools) (Shore Hardness 84D) which can be shipped to any country;
  3. Prusament Vanilla White PLA or Prusament Pristine White PLA 1.75 mm Filament (Shore Hardness 81D) which is available in 167 countries and territories; *Please do not purchase the Prusament PLA Blend Pearl White 970g because the Shore Hardness D value is only 72D +/- 1.5D*
  4. Prusament recycled PLA (rPLA) Rissoto 1.75 mm Filament (Shore Hardness 86D) which is available in 167 countries and territories;
  5. Ultimaker White PLA 2.85 mm Filament (Shore Hardness 84D) which is available in at least 114 countries and territories through Ultimaker re-sellers (including all 69 countries in the Sub-Saharan, Middle East and North African regions through AIGE Limited);
  6. Raise3D Premium White PLA Filament (Shore Hardness 79D ± 0.55D)[13] which is available in the United States from the manufacturer and in Africa through AIGE Limited; or
  7. Matterhackers PRO Series White PLA 1.75 mm and 2.85 mm Filament (Shore Hardness 80D-88D) which is available in North America.

Any white PLA filament brand with a Technical Datasheet with Shore Hardness D values between 79D-93D is suitable for 3D printing the bone models for orthopedic surgical simulation training.

Download Ready-To-Print GCODE Files[edit | edit source]

If you have a Creality Ender 3, Prusa i3MK3S, Ultimaker S3, Ultimaker S5, or Ultimaker 2+ Extended 3D printer, please download the pre-tested, ready-to-print g-code files below.

Creality Ender 3 3D Printer[edit | edit source]

Adult Male Tibial Bone Model GCODE Files for Creality Ender 3 3D Printer
Model # Print Time White PLA Filament Weight Download G-CODE File Revision Date
1 24 hours, 40 minutes 214 grams Click here to download g-code or right-click this link and select "Save link as:" File name: Model 1 - Male - Creality Ender 3 - 23-Oct-2022 version and Save as type: .GCODE File October 23, 2022
2 19 hours, 39 minutes 166 grams Click here to download g-code or right-click this link and select "Save link as:" File name: Model 2 - Male - Creality Ender 3 - 23-Oct-2022 version and Save as type: .GCODE File October 23, 2022

Prusa i3MK3S 3D Printer[edit | edit source]

Adult Male Tibial Bone Model GCODE Files for Prusa i3MK3S 3D Printer
Model # Print Time White PLA Filament Weight Download G-CODE File Revision Date
1 + 2 24 hours, 30 minutes 404.25 grams Right-click this link and select "Save link as:" File name: Model 1 + 2 - Male - Prusa i3MK3S - 22-Feb-2023 version and Save as type: .GCODE File February 22, 2023
1 17 hours, 11 minutes 214 grams Click here to download g-code or right-click this link and select "Save link as:" File name: Model 1 - Male - Prusa i3MK3S - 23-Oct-2022 version and Save as type: .GCODE File October 23, 2022
2 14 hours, 2 minutes 166 grams Click here to download g-code or right-click this link and select "Save link as:" File name: Model 2 - Male - Prusa i3MK3S - 23-Oct-2022 version and Save as type: .GCODE File October 23, 2022

Ultimaker S3 3D Printer[edit | edit source]

Adult Male Tibial Bone Model GCODE Files for Ultimaker S3 3D Printer
Model # Print Time White PLA Filament Weight Download File Revision Date
1 8 hours, 17 minutes 191 grams Click here to download g-code or right-click this link and select "Save link as:" File name: Model 1 - Male - Ultimaker S3 - 23-Oct-2022 version and Save as type: .GCODE File October 23, 2022
2 6 hours, 34 minutes 148 grams Click here to download g-code or right-click this link and select "Save link as:" File name: Model 2 - Male - Ultimaker S3 - 23-Oct-2022 version and Save as type: .GCODE File October 23, 2022

Ultimaker S5 3D Printer[edit | edit source]

Adult Male Tibial Bone Model GCODE Files for Ultimaker S5 3D Printer
Model # Print Time White PLA Filament Weight Download File Revision Date
1 9 hours, 23 minutes 217 grams Click here to download g-code or right-click this link and select "Save link as:" File name: Model 1 - Male - Ultimaker S5 - 23-Oct-2022 version and Save as type: .GCODE File October 23, 2022
2 7 hours, 28 minutes 168 grams Click here to download g-code or right-click this link and select "Save link as:" File name: Model 2 - Male - Ultimaker S5 - 23-Oct-2022 version and Save as type: .GCODE File October 23, 2022

Ultimaker 2 Extended 3D Printer[edit | edit source]

Adult Male Tibial Bone Model GCODE Files for Ultimaker 2+ Extended 3D Printer
Model # Print Time White PLA Filament Weight Download File Revision Date
1 13 hours, 8 minutes 213 grams Click here to download g-code or right-click this link and select "Save link as" Filename: Model 1 - Male - Ultimaker 2 Extended - 22-Oct-2022 version and File Type: .GCODE File October 22, 2022
2 10 hours, 24 minutes 165 grams Click here to download g-code or right-click this link and select "Save link as:" Filename: Model 2 - Male - Ultimaker 2 Extended - 22-Oct-2022 version and File Type: .GCODE File October 22, 2022

Fusion 3 F400-S 3D Printer[edit | edit source]

Adult Male Tibial Bone Model GCODE Files for Fusion 3 F400-S 3D Printer
Model # Print Time White PLA Filament Weight Download File Comments Revision Date
1 + 2 14 hours, 46 minutes 424.67 grams Right-click this link and select "Save link as" Filename: Model 1 + 2 - Male - Fusion 3 F-400S - 21-Feb-2023 version and File Type: .GCODE File Simplify3D was used to slice this model. Be sure to use a thin, smooth, and even layer of glue on the print bed for adequate adhesion. February 21, 2023
OOjs UI icon notice-destructive.svg

You cannot print .GCODE files that are not prepared for your 3D printer.

Download 3D Model STL Files For Slicing[edit | edit source]

Download the two 3D files (.STL) in the table below to input the required print settings to create the print files (.GCODE) for other 3D printers.

Adult Male Tibial Bone Model 3D Files
Model # Download STL File Revision Date
1 Click on this link and click on "Model_1_-_Male_-25-June-2022_version.stl" to download the file June 25, 2022
2 Click on this link and click on "Model_2_-_Male_-08-June-2023_version.stl" to download the file June 8, 2023

Input Required Print Settings[edit | edit source]

OOjs UI icon notice-destructive.svg

Please pay attention to and input all the required settings below to ensure the bone models are printed properly and display the required visual, tactile, and acoustic fidelity for orthopedic surgical simulation training.

  1. Slicing Program: please only use Ultimaker Cura or Cura Lulzbot Edition
  2. Filament Material: PLA at all original default settings (click here for image)
  3. Printing Temperature: please use the extruder and print bed temperature settings recommended for your specific 3D printer and specific PLA filament brand
  4. Support: None (click here for image)
  5. Layer Height: 0.3 mm or less (click here for image)
  6. Wall Thickness: 6.2 mm (this changes the wall line count) (click here for image)
  7. Top Layers: 0 (click here for image)
  8. Bottom Layers: default value (not 0) (click here for image)
  9. Infill Density: 15% (click here for image)
  10. Infill Pattern: Tri-Hexagon (click here for image)
  11. Top/Bottom Speed: 15.0 mm/s (click here for image)
  12. Build Plate Adhesion Type: No Raft (click here for image)
  13. Print Speed on 3D Printer Control Screen: 100% or less (click here for image)

If you are not familiar with using Ultimaker Cura or Cura Lulzbot Edition slicing programs, please click here to follow step-by-step instructions to prepare the models for printing.

Inspect Printed Models[edit | edit source]

  1. Please review the quality assurance checklist below to verify that each model was properly printed.
  2. If you are a 3D print on demand service provider, please send photos of the base, top, sides and vise attachment of sample printed models to the consignee.
OOjs UI icon notice-destructive.svg

Any model that does not meet the standard for all the quality assurance checklist items must be reprinted in accordance with the instructions outlined below.

Quality Assurance Checklist for Adult Male Tibial Bone Models #1 and #2
# Action Meets Standard Does Not Meet Standard Does Not Meet Standard Check most appropriate response Check most appropriate response
1 Inspect the base.
The base of each model should be smooth, clean, and display three semi-engraved model numbers, a gender symbol, and two drilling direction arrows to assist with model identification and proper orientation of the simulator.
If the semi-engraved features are not visible, the model should be reprinted with the proper settings with no raft (click here to view reference screenshot) and no support material (click here to view reference screenshot). If the base is not smooth or clean (click here to view closeup photo), clean the build plate before reprinting. For build plates that require glue for adhesion of the printed object, apply a thin, smooth, and even layer of glue to the cleaned build plate.
If the base is open, the model should be reprinted with the proper settings of Bottom Layers: set to default value and not set to "0" (click here to view reference screenshot).

Model #1 Meets Standard

Model #1 Does Not Meet Standard

Model #2 Meets Standard

Model #2 Does Not Meet Standard

2 Inspect the top.
The top of each model should display the outer cortex and inner cancellous bone porosity and microstructure because these features provide visual fidelity to the surgical simulator. Use a ruler or calipers (not shown) to verify that the cortex thickness is 6.2 mm. If the cortex thickness is not 6.2 mm, then the model should be reprinted with Wall Thickness set to "6.2 mm" (click here to view reference screenshot).
If the inner cancellous bone features are not visible, the model should be reprinted with the proper settings of Top Layers set to "0" (click here to view reference screenshot).
If there is no inner cancellous bone, the model should be reprinted with the proper Infill Density of "15%" (click here to view reference screenshott).

Model #1 Meets Standard

Model #1 Does Not Meet Standard

Model #2 Meets Standard

Model #2 Does Not Meet Standard

3 Inspect both sides.
The surface of the bone model should be smooth to provide visual and tactile fidelity of the surgical simulator.
If the bone model surface is uneven or missing material, the model should be reprinted (i) using brand new white PLA filament fresh out of the sealed package, and (ii) with the proper settings including changing print speed back to default values for the Generic PLA filament profile and reducing the layer height to 0.2 mm or less.
If the bone model surface is uneven or missing material, the model should be reprinted (i) using brand new white PLA filament fresh out of the sealed package, and (ii) with the proper settings including changing print speed back to default values for the Generic PLA filament profile and reducing the layer height to 0.2 mm or less.

Model #1 Meets Standard

Model #1 Does Not Meet Standard

Model #2 Meets Standard

Model #2 Does Not Meet Standard

4 Inspect the vise attachment.
The entire surface of the vise attachment should be smooth with no missing material and the angled surface of the vise attachment should have no filament drooping.
If the angled surface of the vise attachment is uneven or has drooping filament (click here to view closeup photo), the model should be reprinted (i) using brand new white PLA filament fresh out of the sealed package, (ii) with the proper settings including changing print and fan speeds back to default values for the Generic PLA filament profile, and (iii) while reducing the layer height to 0.2 mm or less.
If any surface of the vise attachment is uneven (click here to view closeup photo) or missing material (click here to view closeup photo), the model should be reprinted (i) using brand new white PLA filament fresh out of the sealed package, and (ii) with the proper settings including changing print speed back to default values for the Generic PLA filament profile and reducing the layer height to 0.2 mm or less.

Model #1 Meets Standard

Model #1 Does Not Meet Standard

Model #2 Meets Standard

Model #2 Does Not Meet Standard

Calculate Pricing[edit | edit source]

Once you have verified the models meet quality assurance standards, please click here to calculate the price of the models and generate an invoice.

All the 3D printed models print support-free and are designed to be made on any single or multi-extruder, fused filament fabrication 3D printer that can use g-code files sliced on Ultimaker Cura or Cura Lulzbot Edition and has a build volume Z height of 180 mm or more.

The table below summarizes our 2022-2023 market research across different countries on the pricing for Adult Male Tibial Bone Models #1 and #2 (not including local taxes or shipping costs).

# Country 3D Printing Organization Model Scale Estimated Cost of Models #1 + #2
1 Cameroon Yansokilab[14] 100% $28.45 USD (19,500 CFA)
2 Cameroon Ongola Fablab[15][16] 100% $33.27 USD
3 Canada Qrint Studio 100% $50 USD
4 The Gambia Make3D 100% $55.50 USD
5 India KAD Enterprises[17] 100% $18.77 USD (₹1531)
6 India You Imagine We Make[18] 100% $14.34 USD (₹1170)
7 Nigeria AIGE Limited[19] 95% $22.15 USD[20]
8 Nigeria Developer Fab Lab 100% $17 USD ($22 CAD)

We did not include 2022 pricing from ITESL Fab Lab in Abuja, Nigeria because their Makerbot 3D printer is not capable of 3D printing our bone models. Makerbot 3D printers cannot use g-code files sliced by Ultimaker Cura or Cura Lulzbot and the proprietary Makerbot software does not permit inputting of the custom settings required to manufacture high fidelity bone simulation models for orthopedic surgical training.

Inspect Models Before Delivery[edit | edit source]

  1. Click on this link to print the quality assurance checklist for each shipment of 3D printed models by clicking on the "Download PDF" button in the upper righthand corner of this screen and selecting "Layout: Landscape" option for printing.
  2. Review the quality assurance checklist to verify that each model was properly printed prior to delivery and click on the checkboxes to check the most appropriate response.
  3. Write the model production period, total number of Adult Male Tibial Bone Models #1 and #2 accepted, date of inspection, print and sign your name, and fill in the name, address, and phone number of the consignee at the bottom of the checklist.
  4. Attach the completed and signed checklist to the delivery invoice for the consignee.
  5. File and save a back-up copy of the completed and signed checklist for your production and inspection and distribution records.
OOjs UI icon notice-destructive.svg

Any model that does not meet the standard for all the quality assurance checklist items must be rejected and will not be delivered to the consignee.

Troubleshooting Guide[edit | edit source]

OOjs UI icon notice-destructive.svg

If you're having problems in properly printing these models, please click on this link and carefully follow the detailed step-by-step instructions.

Cost Savings and Production Efficiency[edit | edit source]

The benefits of 3D printing the Tibial Shaft Transverse Fracture Simulator locally in Nigeria are that: (i) the production and delivery costs are 5 - 7 times cheaper and the production time is 34 times faster than purchasing an equivalent Sawbones 4th Generation Composite Bone Model which takes 21 days to produce and must be imported into LMICs; and (ii) the production cost is over 7 times cheaper than acquiring a human cadaveric tibia prepared by a local university anatomy lab.

These data-driven, gender-specific, easy to print, labor-saving, eco-friendly, hygienic, and cruelty-free bone simulation models are not made with natural rubber latex, are designed with safety features to protect users, and can be locally reproduced to offer the highest fidelity, standardized orthopedic surgical simulation training at the lowest cost to medical officers and surgeons who are not orthopedic specialists.

The costs of the 3D Printed Adult Tibial Bone Models will vary depending on the region's 3D printing organizations, and locally available brands of filament. In Nigeria, one 750 gram roll of Ultimaker White PLA filament (Shore Hardness 83D) costs €33 Euros which is equal to about 5¢ USD per gram.[4][21]

In 2022, the 3D Printed Adult Male Tibial Bone Models #1 and #2 produced by a local 3D printing business in Nigeria at 95% scale is $11.25 and $10.90 USD (not including local taxes or shipping costs).[20][22] The estimated filament weight and printing times for the 3D Printed Adult Male Tibial Bone Models #1 and #2 at 95% scale are 191 grams and 148 grams and 8 hours and 17 minutes, and 6 hours and 34 minutes, respectively.[22]

The Tibial Shaft Transverse Fracture Simulator is easy and quick to assemble and does not require any tools, specialized equipment, technical expertise, or time-consuming preparation to build, install, operate and maintain this simulator within the intended place of use. By purchasing locally made 3D printed bone models for uniplanar external fixation skills training, the learner also supports the local economy while saving on customs dues, processing fees, and international shipping costs that would be incurred when using artificial bone products that are not made locally and avoids prolonged and uncertain customs clearance times that occur when using artificial bone products that must be imported.

Tibial Shaft Transverse Fracture Simulator

(3D Printed Adult Tibial Bone Models #1 and #2)

Synbone Fractured Right Tibia: Diaphyseal Transverse Fracture (1118)[23] Human Cadaveric Tibia

(Prepared by an University Anatomy Lab in Nigeria)[24]

Tibia, 4th Gen., Composite, 17 PCF Solid Foam Core, Large (SKU:3402)[25]
Bone Simulator Dimensions Tibia with an overall length of 41 cm. Tibial with an overall length of 38.2 cm.[23] Varies.[1] Tibia with an overall length of 40.5 cm.[25]
Bone Simulator Features 3D printed anatomic bone models reproduce bicortical anatomy, cortical thickness, and cancellous bone to provide acoustic fidelity when drilling through the bone simulator. "SYNBONE’s anatomical models are manufactured with a specially formulated polyurethane foam comprising of a cancellous inner core and a harder outer shell simulating the cortical bone."[26]
  • Human cadaveric tibial bone specimen prepared by an anatomy lab.
  • Age of donor may not be known.
  • Requires wet storage (which incurs additional fees)
Tibia contains "short fiber filled epoxy as the simulated cortical bone material," "a 17 PCF density cancellous foam core, and a 10 mm canal."
Tactile Fidelity Made of biorenewable plastic with a hardness level that is very similar to human cortical bone to allow learners to develop the skills to prevent plunging through the far cortex. "They are primarily developed for orthopaedic surgical education and are designed to provide the feeling of working with humanlike bone. Similar forces are required to saw, tap, plate and drill our models. Although the SYNBONE’s do not have the same biomechanical properties of natural bone, which is stronger than the SYNBONES due to its complex composition, the feedback is very positive from a number of biomechanical testing facilities that have compared our bone models with real bones."[26] Human cadaveric tibial bone Sawbones Composite Bones are the only Sawbones products that "mimic the [biomechanical] properties of human bones," and "are used as alternative testing media to human cadaver bone."[25][27]
Visual Fidelity Yes. White colour No. Tan Colour. Yes. White colour No. Gray/green colour[25]
Fracture Simulation Simulates a transverse mid-shaft fracture of the tibia for uniplanar external fixation training. Simulates a transverse mid-shaft fracture of the tibia for screwing and plating.[23] Requires additional preparation to simulate a fracture. Requires additional preparation by user to simulate a fracture.
Fracture Encapsulation Encapsulates transverse fracture with cellophane. No. No. This would incur additional preparation and storage fees. Does not encapsulate or re-attach fracture.
Vise Attachment Contains a vise attachment to safely secure the model inside a standard vise clamp or to the side of a table or wood board. Does not contain a vise attachment which mandates the use of a pair of two different specialized clamps (1 vise grip clamp:SKU:1605-1 and 1 bone clamp: SKU:1605) that cost $730.50 USD per pair of two different specialized clamps to properly secure the model to a table for safe simulation training for learners. Does not contain a vise attachment which mandates the use of a pair of two different specialized clamps (1 vise grip clamp:SKU:1605-1 and 1 bone clamp: SKU:1605) that cost $730.50 USD per pair of two different specialized clamps to properly secure the model to a table for safe simulation training for learners. Does not contain a vise attachment which mandates the use of a pair of two different specialized clamps (1 vise grip clamp:SKU:1605-1 and 1 bone clamp: SKU:1605) that cost $730.50 USD per pair of two different specialized clamps to properly secure the model to a table for safe simulation training for learners.
Self-Assessment Has a flat base on the end of each fracture fragment which allows placement of the model on a flat, stable surface for standardized measurement and photographing of the drill trajectory angles of the Schanz Screws using a low-cost protractor for the self-assessment framework. Lacks a flat base on the end of each fracture fragment which prevents placement of the model on a flat, stable surface for standardized measurement and photographing of the drill trajectory angles of the Schanz Screws using a low-cost protractor for the self-assessment framework. Lacks a flat base on the end of each fracture fragment which prevents placement of the model on a flat, stable surface for standardized measurement and photographing of the drill trajectory angles of the Schanz Screws using a low-cost protractor for the self-assessment framework. Lacks a flat base on the end of each fracture fragment which prevents placement of the model on a flat, stable surface for standardized measurement and photographing of the drill trajectory angles of the Schanz Screws using a low-cost protractor for the self-assessment framework.
Production Time 14 hours 51 minutes (when Adult Male Tibial Bone Models #1 and #2 are printed consecutively).[22] Ready to ship within 10 working days[23] Depends on local availability of cadaver specimens which is difficult to predict. Ready to ship in 21 days[25]
Delivery Time Can be reliably delivered within 1-2 days anywhere across Nigeria by motorcycles, all-terrain vehicles, and airplanes.[28] Uncertain and prolonged customs clearance times (which can take an average of 9 months in humanitarian zones). Not typically available outside of cadaver labs. Uncertain and prolonged customs clearance times (which can take an average of 9 months in humanitarian zones).
Purchase Cost (not including local taxes or shipping costs) $20.15 USD[22] $27.35 USD[23] $150.00 USD[24] $217.25 USD[25]
Delivery Cost (not including local taxes, customs dues, or processing fees) $67.00 USD (5-May-2023 quote covers delivery of up to 1 kg from Port Harcourt to Abuja; each set of Adult Male Tibial Bone Models #1 and #2 at 100% scale weighs about 378 grams)[28][29] $90.00 USD (freight costs to Abuja, Nigeria calculated on 3-May-2023)[30] Not calculated because these are not typically available outside of cadaver labs. $218.00 USD (shipping quote to Abuja, Nigeria provided by manufacturer on 17-Nov-2022)

Noteː A product comparison was not made with the:

  • Sawbones Tibia, Solid Foam, Large ($16.75 USD) because these models do not provide the tactile fidelity necessary to develop the skills to prevent plunging through the far cortex;
  • Tibia with 12 mm Canal, Foam Cortical Shell, Left, Medium ($18.00 USD) because these models “are not designed to accurately reproduce the biomechanical behavior of human bone,” “cut and drill easier than the plastic cortical shell models,” and do not provide the tactile fidelity necessary to develop the skills to prevent plunging through the far cortex;
  • Tibia with Fracture, Foam Cortical, Left, Medium ($32.25 USD) because these models “are not designed to accurately reproduce the biomechanical behavior of human bone,” “cut and drill easier than the plastic cortical shell models,” and do not provide the tactile fidelity necessary to develop the skills to prevent plunging through the far cortex;
  • Sawbones Cylinder with Encapsulated Oblique Fracture ($41.25 USD) because the hollow short fiber reinforced epoxy cylinder does not have anatomic features that make it suitable for uniplanar external fixation training and does not appear to have adequate length to properly simulate an adult tibial midshaft fracture for uniplanar external fixation training which requires the placement of widely spaced pins in each fracture fragment;
  • Sawbones Tibia, Plastic Cortical Shell, Left ($56.00 USD) because these models do not provide the tactile fidelity necessary to develop the skills to prevent plunging through the far cortex; and
  • Nacional Ossos 9701 Left Tibia with Fibula - Fracture 2 ($24.00 USD) because the manufacturer has no internal data and/or external studies that demonstrate that these models have similar mechanical properties to human bone.[27][31][32][33][34][35][36]
OOjs UI icon notice-destructive.svg

It is not ethical or safe to have learners (who have no prior experience with drilling into bone) teach themselves orthopedic surgical skills on bone simulators that lack the tactile fidelity required to develop the skills to prevent plunging through the far cortex.

The benefits of 3D printing and delivering one Tibial Shaft Transverse Fracture Simulator locally in India are the cost is at least 13 - 14 times cheaper ($373.25/$28.75 USD and $373.25/$26.84 USD) and the production time is at least 58 - 83 times faster (120,960 minutes/2081 minutes and 120,960 minutes/1450 minutes) than purchasing ($217.25 USD) and shipping ($156 USD) an equivalent Sawbones 4th Generation Composite Bone Model that is manufactured abroad and takes 84 days or more to produce. Local taxes, customs dues, processing fees, and customs clearance times were not included in the cost comparison because these values are not known until the Sawbones 4th Generation Composite Bone Model order (which takes 84 days or more to produce) has shipped.

Acknowledgements[edit | edit source]

This work is funded by a grant from the Intuitive Foundation. Any research, findings, conclusions, or recommendations expressed in this work are those of the author(s), and not of the Intuitive Foundation.

References[edit | edit source]

  1. 1.0 1.1 Ugochukwu EG, Ugbem LP, Ijomone OM, Ebi OT. Estimation of Maximum Tibia Length from its Measured Anthropometric Parameters in a Nigerian Population. J Forensic Sci Med [serial online] 2016 [cited 2021 Jun 27];2:222-8. Available from: https://www.jfsmonline.com/text.asp?2016/2/4/222/197928.
  2. U.S. Department of Health and Human Services  —  National Institutes of Health. Human tibia and fibula. [Internet]. Bethesda, (MD): NIH 3D Print Exchange; 2014 May 29 [cited 2021 Aug 17]. Available from: https://3dprint.nih.gov/discover/3DPX-000169.
  3. Gosman JH, Hubbell ZR, Shaw CN, Ryan TM. Development of cortical bone geometry in the human femoral and tibial diaphysis. Anat Rec (Hoboken). 2013 May;296(5):774-87. doi: 10.1002/ar.22688. Epub 2013 Mar 27. PMID: 23533061.
  4. 4.0 4.1 Ultimaker. Ultimaker PLA Technical Data Sheet [Internet]. Ultimaker Support. [cited 2021 July 29]. Available from: https://support.ultimaker.com/hc/en-us/articles/360011962720-UltimakerPLA-TDS.
  5. Vian, Wei Dai and Denton, Nancy L., "Hardness Comparison of Polymer Specimens Produced with Different Processes" (2018). ASEE IL-IN Section Conference. 3. https://docs.lib.purdue.edu/aseeil-insectionconference/2018/tech/3.
  6. Society For Biomaterials 30th Annual Meeting Transactions, page 332. Femoral Cortical Wall Thickness And Hardness Evaluation. K. Calvert, L.A. Kirkpatrick, D.M. Blakemore, T.S. Johnson. Zimmer, Inc., Warsaw, IN.
  7. Meyers, M. A.; Chen, P.-Y. (2014). Biological Materials Science. Cambridge: Cambridge University Press. ISBN 978-1-107-01045-1.
  8. Forrest AM, Johnson AE, inventors; Pacific Research Laboratories, Inc., assignee. Artificial bones and methods of making same. United States patent 8,210,852 B2. Date issued 2012 Jul 3.
  9. National Institutes of Health Osteoporosis and Related Bone Diseases National Resource Center. What is Bone? [Internet]. Bethesda (MD): The National Institutes of Health (NIH); 2018. [Cited 2021 Aug 17]. Available from: https://www.bones.nih.gov/health-info/bone/bone-health/what-is-bone.
  10. Maeda K, Mochizuki T, Kobayashi K, Tanifuji O, Someya K, Hokari S, Katsumi R, Morise Y, Koga H, Sakamoto M, Koga Y, Kawashima H. Cortical thickness of the tibial diaphysis reveals age- and sex-related characteristics between non-obese healthy young and elderly subjects depending on the tibial regions. J Exp Orthop. 2020 Oct 6;7(1):78. doi: 10.1186/s40634-020-00297-9. PMID: 33025285; PMCID: PMC7538524.
  11. Debas, H. T., P. Donkor, A. Gawande, D. T. Jamison, M. E. Kruk, and C. N. Mock, editors. 2015. Essential Surgery. Disease Control Priorities, third edition, volume 1. Washington, DC: World Bank. doi:10.1596/978-1-4648 -0346-8. License: Creative Commons Attribution CC BY 3.0 IGO.
  12. https://ultimaker.com/software/ultimaker-cura
  13. Ojo, Adeshina. Nigerian Orthopedic Association Pre-Conference Training Workshop [Internet]. Message to: Julielynn Wong. 2023 Jul 8 [cited 2023 Jul 8]. [3 paragraphs].
  14. https://www.fablabs.io/labs/yansokilab
  15. https://www.fablabs.io/labs/ongolafablab
  16. https://www.auf.org/afrique-centrale-grands-lacs/
  17. https://www.printables.com/social/350914-anmol/about
  18. https://www.printables.com/social/41361-sharad/about
  19. https://new.aige.info/
  20. 20.0 20.1 AIGE Limited. Personal communication. May 23, 2022.
  21. Kuunda 3D Ltd. Personal communication. July 14, 2021.
  22. 22.0 22.1 22.2 22.3 AIGE Limited. Personal communication. November 1, 2022.
  23. 23.0 23.1 23.2 23.3 23.4 https://www.synbone.com/product/ifx-040007/?shop_currency=USD
  24. 24.0 24.1 Dr. Habila Umaru. Personal communication. May 13, 2021.
  25. 25.0 25.1 25.2 25.3 25.4 25.5 https://www.sawbones.com/tibia-large-left-4th-generation-composite-3402.html
  26. 26.0 26.1 https://www.synbone.com/products/bone-models/
  27. 27.0 27.1 Elfar J, Menorca RM, Reed JD, Stanbury S. Composite bone models in orthopaedic surgery research and education. J Am Acad Orthop Surg. 2014 Feb;22(2):111-20. doi: 10.5435/JAAOS-22-02-111. PMID: 24486757; PMCID: PMC4251767.
  28. 28.0 28.1 https://www.riders.org/where-we-work/nigeria/
  29. Obi, Desmond. Shipping Quote Request [Internet]. Message to: Julielynn Wong. 2022 Nov 21 [cited 2022 Dec 24]. [2 paragraphs].
  30. https://www.synbone.com/online-catalogue/checkout/
  31. Sawbones. Tibia with 12.5 mm Canal, Solid Foam, Left, Large [Internet]. Best Anatomical Medical Training Models Company. 2022 [cited 2022 Nov 9]. Available from: https://www.sawbones.com/tibia-large-left-solid-foam-w-canal1125.html.
  32. https://www.sawbones.com/tibia-medium-left-foam-cortical-shell-w-cancellous-1117.html
  33. https://www.sawbones.com/tibia-w-short-oblique-fx-1117-26.html
  34. Sawbones. Cylinder with encapsulated oblique fracture [Internet]. Best Anatomical Medical Training Models Company. Sawbones; 2021 [cited 2021 Nov 28]. Available from: https://www.sawbones.com/cylinder-short-oblique-fracture-w-single-neoprene-cover-1521-617-4.html.
  35. https://www.sawbones.com/tibia-large-left-solid-white-plastic-no-canal-1104-9.html
  36. https://ossos.com.br/categoria/ortopedia/modelos-com-fratura/tibia/9701-tibia-esquerda-com-fibula-fratura-2-procedimento-mais-indicados-cortes-cirurgicos-traumas-ortopedicos-colocacao-parafusos-placas-fixador-externo-demonstracao-feiras-congressos-nacional-osso.html
FA info icon.svg Angle down icon.svg Page data
Authors Medical Makers
License CC-BY-SA-4.0
Language English (en)
Related 9 subpages, 18 pages link here
Impact 1,716 page views
Created October 20, 2022 by Medical Makers
Modified December 18, 2023 by 142.113.135.55
Cookies help us deliver our services. By using our services, you agree to our use of cookies.