Tibial Fracture Fixation Team Logo.jpg
FA info icon.svg Angle down icon.svg Medical equipment data
Part of Uniplanar External Fixation
Parent Uniplanar External Fixation
The 3D printed bone models of the Tibial Shaft Transverse Fracture Simulator feature a semi-engraved model number, gender symbol, and two drilling direction arrows on the base of each model to assist with model identification and proper orientation of the simulator.

Uniplanar External Fixation for an Open Tibial Shaft Transverse Fracture

This data-driven, gender-specific, easy to print, environmentally friendly, hygienic, and cruelty-free simulator can be locally made to provide the highest fidelity orthopedic surgical simulation training at the lowest cost. Clear cellophane is wrapped around the slightly distracted 3D printed proximal and distal fracture fragments to simulate the soft tissue envelope and permit visual inspection for targeted self-assessment by the learner. The vise clamps are positioned so the fracture ends are distracted by 2.0 - 3.0 mm but are otherwise properly aligned to simulate a fracture with restored angulation, and rotation. Each model has a vise attachment to allow the user to secure the model inside a standard vise clamp to maximize safety during simulation training. When a model is placed inside a standard vise clamp, the bone model will be properly positioned to simulate a patient in the supine position.

Materials and Equipment[edit | edit source]

1
For the Tibial Shaft Transverse Fracture Simulator, the 3D Printed Adult Tibial Bone Model 1 (left) is the proximal fragment, and the 3D Printed Adult Tibial Bone Model 2 (right) is the distal fragment.
3D Printed Adult Tibial Bone Models #1 and #2
  • 3D Printed Adult Humeral Bone Model #1
  • 3D Printed Adult Humeral Bone Model #2
2
Use the scalpel to cut the roll of clear cellophane in half to make it easier to wrap the cellophane around the 3D printed bone models.
Cellophane
  • Clear cellophane
  • Optional: Scalpel
3
Wood Board + Drill Bit +Hammer + Nails.jpg
Miscellaneous Supplies
  • Wood board
  • Drill bit
  • Hammer
  • Nails (Quantity: 4)
OOjs UI icon notice-destructive.svg

The dimensions of the wood board should be flush with the wall and the edge of table.

OOjs UI icon notice-destructive.svg

The diameter of the drill bit has to be greater than the diameter of the nail so the nail can be inserted easily into the vise attachment.

4
Powered orthopedic surgical drill with chuck key for insertion of drill bit into drill
Powered Drill
  • Any powered drill that is compatible with the drill bit can be used
5
If available, 2 vise clamps can be used to secure the Tibial Shaft Transverse Fracture Simulator to a table instead of using a wooden board, hammer and nails.
Optional: Vise Clamps
  • Vise clamps (minimum 2)
  • Storage case (not shown)

Assemble and Test Powered Drill[edit | edit source]

Any powered drill that is compatible with the drill bit can be used to assemble this simulator.

1
Arbutus Medical HEX Drill Kit
Collect Supplies

Obtain the following supplies:

  • Powered drill and chuck key
  • Drill bit (not shown)
2
Powered Surgical Drill.JPG
Assemble Drill and Insert Drill Bit
  • Follow the drill manufacturer's instructions on how to assemble the drill and insert the drill bit using the chuck key.
  • If using the Arbutus Medical HEX Drill Kit, follow the video instructions to assemble the Arbutus Medical HEX Drill and insert the drill bit.

A sterile person is NOT required to assemble the Arbutus Medical HEX Drill for simulation training.

3
Test Drill to Confirm Drilling Direction
OOjs UI icon notice-destructive.svg

Different drills have different locations for the switch that controls forward drilling direction.

Set Up of the Tibial Shaft Transverse Fracture Simulator[edit | edit source]

Set Up of the Tibial Shaft Transverse Fracture Simulator[edit | edit source]

  1. Push a table up against a wall and position the wood board on the table so it is flush with the wall and edge of the table.
  2. Wrap clear cellophane around the 3D Printed Adult Tibial Bone Models #1 and #2 held by an assistant.
  3. Distract the proximal and distal fragments of the wrapped Tibial Shaft Transverse Fracture Simulator by 2 - 3 mm.
  4. Position the Tibial Shaft Transverse Fracture Simulator so the dome base of each model rests on the wood board to support the simulator, the fracture fragments are slightly distracted by 2-3 mm, and the vise attachment of each model is up against the edge of the wood board.
  5. Use any powered drill compatible with the properly sized drill bit to drill two holes in the vise attachment of each bone model.
  6. Drill the holes into the center of the side of the wood board to minimize splintering of the wood board.
  7. Insert two nails through the holes of each vise attachment and into the side of the wood board to secure each fracture fragment to the wood board and prevent displacement of the bone model during drilling.
  8. Use a hammer or any suitable heavy implement to apply mechanical force to insert the nails into the drilled holes of the vise attachment and the side of the wood board.
  9. The Tibial Shaft Transverse Fracture Simulator simulates the left tibia of a patient in a supine position. Confirm that the simulator is properly oriented by looking at the two semi-engraved drilling direction arrows on the base of each model. The drilling direction arrows of both models should be pointing in a medial-to-lateral direction.
  10. Push on each model near the fracture line in a lateral-to-medial and anterior-to-posterior direction to verify stability before drilling. If the model moves, insert an additional nail in the vise attachment and wood board to prevent movement of the model.
  11. During simulation training, remove one nail from the vise attachment of the distal fragment to permit displacement of the fracture.

Optional: Using Vise Clamps to Set Up the Tibial Shaft Transverse Fracture Simulator[edit | edit source]

Tibial Shaft Transverse Fracture Simulator with Vise Clamps.jpg
  1. If available, position two vise clamps on a table approximately 25 cm apart and open the jaws of each vise clamp.
  2. Wrap clear cellophane around the 3D Printed Adult Tibial Bone Models #1 and #2 held by an assistant.
  3. Distract the proximal and distal fragments of the wrapped Tibial Shaft Transverse Fracture Simulator by 2 - 3 mm.
  4. Use the two vise attachments of the simulator to gauge the distance between the left and right vise clamps. Adjust the position of the vise clamps and then secure each vise clamp to the table.
  5. Place Model #1 (the proximal fragment) into the left vise clamp and Model #2 (the distal fragment) into the right vise clamp. Each vise attachment should be centered on the exposed threaded screw (or platform overlying the threaded screw) that connects the jaws of a vise clamp.
  6. Turn each vise handle until the jaws are clamping each model securely. Confirm that the proximal and distal fragments of the simulator are distracted by 2 - 3 mm but are otherwise properly aligned to simulate a fracture with restored angulation, and rotation.
  7. The Tibial Shaft Transverse Fracture Simulator simulates the left tibia of a patient in a supine position. Confirm that the simulator is properly oriented by looking at the two semi-engraved drilling direction arrows on the base of each model. The drilling direction arrows of both models should be pointing in a medial-to-lateral direction.
  8. Push on each model near the fracture line in a lateral-to-medial and anterior-to-posterior direction to verify stability before drilling. If the model moves, re-tighten all the handles of each vise clamp for a stronger grip.

Acknowledgements[edit | edit source]

This work is funded by a grant from the Intuitive Foundation. Any research, findings, conclusions, or recommendations expressed in this work are those of the author(s), and not of the Intuitive Foundation.


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