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Source data
Title Concrete Block Producing Equipment
Year 1991

Jesson Lightning II MK 2 / Lightning IV brick/block makers[edit | edit source]

Description[edit | edit source]

The Lightning II MK2 and Lightning IV Brick/ Block Makers are all-steel constructions, which function as "egg-laying" machines capable of making a variety of concrete bricks and blocks at a high output rate. Several interchangeable moulds are available and special moulds can be made to order.

The Lightning II MK 2 is fully manual, but can be fitted with electric vibration, if required, while the Lightning IV is electrically operated, but can also be supplied with a petrol engine. A unique feature of the Lightning II MK 2 is a mechanical size assessment stop, which prevents odd-sized products being made.

Operating the Lightning II/IV Machines[edit | edit source]

For brick or block production a smooth, level 10 cm thick concrete slab is needed, large enough to accommodate 1.5 days output, that is about 300 m² for the Lightning II MK 2 and about 750 m² for the Lightning IV.

Both machines have a concrete bin, from which the moulds are filled. The concrete is tamped up to a predetermined height and, leaving the compactor down, the mould is lifted off the bricks/ blocks and the machine rolled back to the next drop point, where the mould is lowered, the compactor raised and the cycle repeated. After 24-36 hours moist curing, the products are stacked and kept wet for 7-10 days, then dried.

Lightning 11 MK 2

Lightning IV

Size of machine (length x width x height)


140 x 110 x 140 cm (55 x 43 x 55 in)

230 x 150 x 130 cm (91 x 59 x 51 in)

Weight of machine


90 kg

650 kg

Size of crate for shipment (palleted)


150 x 120 x 150 cm (59 x 47 x 59 in)

240 x 160 x 140 cm (94 x 63 x 55 in)

Weight of packed machine


100 kg

700 kg

Brick and block sizes (same for both machines)


Imperial dimensions

Metric dimensions

Standard brick sizes (1 x w x h)

a

22 x 10.4 x 7.5 cm (8.7 x 4.1 x 3 in)

19 x 9 x 9 cm (7.5 x 3.5 x 3.5 in)

Standard hollow or solid block sizes

b

44 x 22 x 22 cm (17.3 x 8.7 x 8.7 in)

39 x 19 x 19 cm (15.4 x 7.5 x 7.5 in)


c

44x 15x22cm(17.3x5.9x8.7 in)

39x 14x 19cm(15.4x5.5 x7.5 in)


d

44 x 10.4 x 22 cm (17.3 x 4.1 x 8.7 in)

39 x 9 x 19 cm (15.4 x 3.5 x 7.5 in)

Energy input


manual

electric motor (1or 3-phase) / petrol engine

No. of bricks per cycle / output rate

a

12 /650 bricks per hour

28 (on side) / 1500 bricks per hour

No. of blocks per cycle / output rate

b

2 / 80 blocks per hour

4 / 375 blocks per hour


c

3 / 90 blocks pet hour

5 / 375 blocks per hour


d

4/ 100 blocks per hour

7 / 375 blocks per hour

Labour force required


1 machine operator + 3 helpers

1 machine operator + 5 helpers

Price (ex works) valid June 1991
R = South African Rand

Lightning II MK 2 1650 R (» 600 US0

Lightning IV 9500 R (» 3500 US0


(incl. 1 mould/compactor unit; other moulds cost more or less, depending on the type and size)

Page data
Authors Eric Blazek
Published 2006
License CC-BY-SA-4.0
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