TissueDB/Simulators/Paediatric Airway Management Trainer (Carter)
General Information
The Paediatric Airway Management Trainer (Carter) is a three-dimensional (3D) printed paediatric tracheal model — printed from the trachea to the carina — for paediatric airway management training (Carter et al. 2020).[1] It is derived from CT imaging of a 4 kg five-month-old infant and printed on a Stratasys Polyjet J750 at 14-micron layers in the Agilus30 photopolymer, the final-production material selected for greater tissue fidelity. It supports four uses: emergency front-of-neck access (CICO) training for anaesthetic consultants and registrars across neonates, infants and small children; rigid bronchoscopic training; shared anaesthesia–otolaryngology airway planning from pathological airway models; and age- or pathology-specific configurations printed on request. It sits within the TissueDB airway cluster alongside the Gauger[2] and Kei[3] trainers, both cited in Carter 2020 (refs [3] and [6]).
| Field | Details |
|---|---|
| General Information | A multi-property 3D print of the paediatric trachea down to the carina (Carter et al. 2020).[1] The model reproduces the external tracheal anatomy and an internal lumen that can be examined with a rigid bronchoscope from the trachea to the carina. The source does not enumerate any further airway structures (for example main bronchi or distal branches) as separately modelled components. Related airway-training simulators on TissueDB include Aho, Calvo, D'Auria, Muller, Kovatch and Qaim Ali. |
| Features and Basic Operation | Multi-property 3D print in Stratasys Agilus30 photopolymer, the final-production material selected for greater tissue fidelity. The Stratasys Polyjet J750 renders full colour, variable density and flexible properties in a single object at 14-micron layers. Reproducible from the digital file and reconfigurable for age- or pathology-specific airways on request.[1] |
| Current Development Status | Conception-and-development Letter (Anaesthesia and Intensive Care 2020;48(3):243–245, PMID 32536185); qualitative validation only.[1] |
| Estimated Build Time and Cost | Not stated by the source; J750 print time depends on object volume.[1], No quantitative cost is stated by the source.[1] |
| Specialized Tools and Equipment | Stratasys Polyjet J750 photopolymer printer (Stratasys, Rehovot, Israel). Software named by the authors: 3D Slicer (CT-to-3D-mesh), Zbrush and Meshmixer (3D-printable file), and Netfabb (mesh-error correction). Validation used a rigid bronchoscope — a Storz Hopkins (Karl Storz Endoscopy Australia, Macquarie Park, NSW) telescope, 0°, 4 mm.[1] |
| Version | No version designation is stated by Carter et al. 2020.[1] |
| Development Team Contact Information | Jane C Carter, James Broadbent, Ella C Murphy, Bernard Guy, Katherine E Baguley and Jeremy Young — Departments of Anaesthesia and of Ear, Nose and Throat Surgery, Wellington Regional Hospital, and the Department of Industrial Design, Victoria University of Wellington, New Zealand. Corresponding author: Jeremy Young (jeremy.young@ccdhb.org.nz), who invites readers to send data files to be printed and posted.[1] |
Tissues
| Tissue | Qty | Material | Cost | Notes |
|---|---|---|---|---|
| Trachea | 1 integrated | Stratasys Agilus30[4] on a Stratasys Polyjet J750 (14-micron layers) | — | Paediatric trachea printed from CT data of a 4 kg five-month-old infant; the print extends to the carina, visualised on rigid bronchoscopy. Agilus30 was selected for greater tissue fidelity.[1] |
Structural Parts
| Part Name | Qty | Material | Cost | Notes |
|---|---|---|---|---|
| The authors list no separate structural parts; the printed anatomy is itemised in the Tissues table above. Per-session adjuncts (mannequin head, skin overlay, oxygenation device, mounting fixture) are not specified by the authors.[1] | ||||
Build Instructions
Phase 1: Acquire and segment paediatric CT anatomy
- Acquire CT imaging data of a paediatric patient appropriate to the target training population; Carter et al. 2020 derived their reference model from a 4 kg five-month-old infant, so institutional or local equivalent imaging is required for reproduction.[1]
- Segment the airway from the CT volume in 3D Slicer to create a 3D mesh of the trachea down to the carina.[1]
- Refine the mesh in Zbrush and Meshmixer to produce a 3D-printable file with appropriate wall thickness and feature continuity.[1]
- Run the mesh through Netfabb to detect and correct mesh errors before submission to the printer.[1]
Phase 2: Print on a Stratasys Polyjet J750
- Configure the print on a Stratasys Polyjet J750 (Stratasys, Rehovot, Israel) at 14-micron layer resolution to obtain the layer fidelity reported by the authors.[1]
- Print the final model in Stratasys Agilus30 photopolymer; Carter 2020 selected Agilus30 over the Vero and Tango photopolymers trialled at varying shore hardnesses (rigid to soft and flexible) because it produced greater tissue fidelity.[5][1][4]
- Print the model using the J750's full-colour, variable-density and flexible-property single-object capability. Carter 2020 does not enumerate per-region material settings, support material, or build time.[1]
Phase 3: Validate via rigid bronchoscopy
- Position the printed model on a stable surface compatible with rigid bronchoscope insertion. Carter 2020 used a Storz Hopkins (Karl Storz Endoscopy Australia, Macquarie Park, NSW) telescope, 0°, 4 mm, operated by a consultant otolaryngologist.[1]
- Insert the rigid bronchoscope to confirm intratracheal visualisation of the lumen; Carter 2020 shows the expected tracheal view.[1]
- Advance to the bifurcation to confirm carinal visualisation; Carter 2020 shows the expected carinal view.[1]
Phase 4: Configure for the planned use case
- Present the model with the front-of-neck training adjuncts required by the local CICO protocol; Carter 2020 names CICO training as the primary use case but does not specify the adjuncts used.[1]
- Provide the model to the ENT department for repeated rigid bronchoscope navigation practice, per the Wellington Hospital ENT bronchoscopy interest reported by Carter 2020.[1]
- Request a custom configuration via the authors' print-and-post service (jeremy.young@ccdhb.org.nz); Carter 2020 invites readers to send data files — airway pathologies for planning, or age-specific CICO models — to be printed and posted.[1]
References
- ↑ 1.00 1.01 1.02 1.03 1.04 1.05 1.06 1.07 1.08 1.09 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 1.18 1.19 1.20 1.21 1.22 1.23 1.24 Carter JC, Broadbent J, Murphy EC, Guy B, Baguley KE, Young J. A three-dimensional (3D) printed paediatric trachea for airway management training. Anaesthesia and Intensive Care 2020;48(3):243–245. DOI: 10.1177/0310057X20925827. PMID: 32536185.
- ↑ 2.0 2.1 Gauger V, Rooney D, Kovatch K, et al. A multidisciplinary international collaborative implementing low cost, high fidelity 3D printed airway models to enhance Ethiopian anesthesia resident emergency cricothyroidotomy skills. International Journal of Pediatric Otorhinolaryngology 2018;114:124–128. DOI: 10.1016/j.ijporl.2018.08.040. PMID: 30262349. (Carter 2020 ref [3].)
- ↑ 3.0 3.1 Kei J, Mebust DP, Duggan LV. The real cric trainer: instructions for building an inexpensive realistic cricothyrotomy simulator with skin and tissue, bleeding, and flash of air. Journal of Emergency Medicine 2019;56(4):426–430. DOI: 10.1016/j.jemermed.2018.12.023. PMID: 30685221. (Carter 2020 ref [6].)
- ↑ 4.0 4.1 4.2 Stratasys. Agilus30 photopolymer product page. https://www.stratasys.com/materials/search/agilus30 (cited as ref [14] in Carter 2020 for the final-production photopolymer).
- ↑ 5.0 5.1 Stratasys. Materials catalogue. https://www.stratasys.com/materials/search (Stratasys photopolymer family, including the Vero and Tango lines; cited as ref [13] in Carter 2020).
| Authors | Arturopelayo |
|---|---|
| License | CC-BY-SA-4.0 |
| Cite as | Arturopelayo (2026). "TissueDB/Simulators/Paediatric Airway Management Trainer (Carter)". Appropedia. Retrieved June 13, 2026. |