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TissueDB/Simulators/Paediatric Airway Management Trainer (Carter)

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General Information

The Paediatric Airway Management Trainer (Carter) is a three-dimensional (3D) printed paediatric tracheal model — printed from the trachea to the carina — for paediatric airway management training (Carter et al. 2020).[1] It is derived from CT imaging of a 4 kg five-month-old infant and printed on a Stratasys Polyjet J750 at 14-micron layers in the Agilus30 photopolymer, the final-production material selected for greater tissue fidelity. It supports four uses: emergency front-of-neck access (CICO) training for anaesthetic consultants and registrars across neonates, infants and small children; rigid bronchoscopic training; shared anaesthesia–otolaryngology airway planning from pathological airway models; and age- or pathology-specific configurations printed on request. It sits within the TissueDB airway cluster alongside the Gauger[2] and Kei[3] trainers, both cited in Carter 2020 (refs [3] and [6]).

Field Details
General Information A multi-property 3D print of the paediatric trachea down to the carina (Carter et al. 2020).[1] The model reproduces the external tracheal anatomy and an internal lumen that can be examined with a rigid bronchoscope from the trachea to the carina. The source does not enumerate any further airway structures (for example main bronchi or distal branches) as separately modelled components. Related airway-training simulators on TissueDB include Aho, Calvo, D'Auria, Muller, Kovatch and Qaim Ali.
Features and Basic Operation Multi-property 3D print in Stratasys Agilus30 photopolymer, the final-production material selected for greater tissue fidelity. The Stratasys Polyjet J750 renders full colour, variable density and flexible properties in a single object at 14-micron layers. Reproducible from the digital file and reconfigurable for age- or pathology-specific airways on request.[1]
Current Development Status Conception-and-development Letter (Anaesthesia and Intensive Care 2020;48(3):243–245, PMID 32536185); qualitative validation only.[1]
Estimated Build Time and Cost Not stated by the source; J750 print time depends on object volume.[1], No quantitative cost is stated by the source.[1]
Specialized Tools and Equipment Stratasys Polyjet J750 photopolymer printer (Stratasys, Rehovot, Israel). Software named by the authors: 3D Slicer (CT-to-3D-mesh), Zbrush and Meshmixer (3D-printable file), and Netfabb (mesh-error correction). Validation used a rigid bronchoscope — a Storz Hopkins (Karl Storz Endoscopy Australia, Macquarie Park, NSW) telescope, 0°, 4 mm.[1]
Version No version designation is stated by Carter et al. 2020.[1]
Development Team Contact Information Jane C Carter, James Broadbent, Ella C Murphy, Bernard Guy, Katherine E Baguley and Jeremy Young — Departments of Anaesthesia and of Ear, Nose and Throat Surgery, Wellington Regional Hospital, and the Department of Industrial Design, Victoria University of Wellington, New Zealand. Corresponding author: Jeremy Young (jeremy.young@ccdhb.org.nz), who invites readers to send data files to be printed and posted.[1]

Tissues

Tissue Qty Material Cost Notes
Trachea 1 integrated Stratasys Agilus30[4] on a Stratasys Polyjet J750 (14-micron layers) Paediatric trachea printed from CT data of a 4 kg five-month-old infant; the print extends to the carina, visualised on rigid bronchoscopy. Agilus30 was selected for greater tissue fidelity.[1]


Structural Parts

Part Name Qty Material Cost Notes
The authors list no separate structural parts; the printed anatomy is itemised in the Tissues table above. Per-session adjuncts (mannequin head, skin overlay, oxygenation device, mounting fixture) are not specified by the authors.[1]


Build Instructions

Phase 1: Acquire and segment paediatric CT anatomy

  1. Acquire CT imaging data of a paediatric patient appropriate to the target training population; Carter et al. 2020 derived their reference model from a 4 kg five-month-old infant, so institutional or local equivalent imaging is required for reproduction.[1]
  2. Segment the airway from the CT volume in 3D Slicer to create a 3D mesh of the trachea down to the carina.[1]
  3. Refine the mesh in Zbrush and Meshmixer to produce a 3D-printable file with appropriate wall thickness and feature continuity.[1]
  4. Run the mesh through Netfabb to detect and correct mesh errors before submission to the printer.[1]

Phase 2: Print on a Stratasys Polyjet J750

  1. Configure the print on a Stratasys Polyjet J750 (Stratasys, Rehovot, Israel) at 14-micron layer resolution to obtain the layer fidelity reported by the authors.[1]
  2. Print the final model in Stratasys Agilus30 photopolymer; Carter 2020 selected Agilus30 over the Vero and Tango photopolymers trialled at varying shore hardnesses (rigid to soft and flexible) because it produced greater tissue fidelity.[5][1][4]
  3. Print the model using the J750's full-colour, variable-density and flexible-property single-object capability. Carter 2020 does not enumerate per-region material settings, support material, or build time.[1]

Phase 3: Validate via rigid bronchoscopy

  1. Position the printed model on a stable surface compatible with rigid bronchoscope insertion. Carter 2020 used a Storz Hopkins (Karl Storz Endoscopy Australia, Macquarie Park, NSW) telescope, 0°, 4 mm, operated by a consultant otolaryngologist.[1]
  2. Insert the rigid bronchoscope to confirm intratracheal visualisation of the lumen; Carter 2020 shows the expected tracheal view.[1]
  3. Advance to the bifurcation to confirm carinal visualisation; Carter 2020 shows the expected carinal view.[1]

Phase 4: Configure for the planned use case

  1. Present the model with the front-of-neck training adjuncts required by the local CICO protocol; Carter 2020 names CICO training as the primary use case but does not specify the adjuncts used.[1]
  2. Provide the model to the ENT department for repeated rigid bronchoscope navigation practice, per the Wellington Hospital ENT bronchoscopy interest reported by Carter 2020.[1]
  3. Request a custom configuration via the authors' print-and-post service (jeremy.young@ccdhb.org.nz); Carter 2020 invites readers to send data files — airway pathologies for planning, or age-specific CICO models — to be printed and posted.[1]



References

  1. 1.00 1.01 1.02 1.03 1.04 1.05 1.06 1.07 1.08 1.09 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 1.18 1.19 1.20 1.21 1.22 1.23 1.24 Carter JC, Broadbent J, Murphy EC, Guy B, Baguley KE, Young J. A three-dimensional (3D) printed paediatric trachea for airway management training. Anaesthesia and Intensive Care 2020;48(3):243–245. DOI: 10.1177/0310057X20925827. PMID: 32536185.
  2. 2.0 2.1 Gauger V, Rooney D, Kovatch K, et al. A multidisciplinary international collaborative implementing low cost, high fidelity 3D printed airway models to enhance Ethiopian anesthesia resident emergency cricothyroidotomy skills. International Journal of Pediatric Otorhinolaryngology 2018;114:124–128. DOI: 10.1016/j.ijporl.2018.08.040. PMID: 30262349. (Carter 2020 ref [3].)
  3. 3.0 3.1 Kei J, Mebust DP, Duggan LV. The real cric trainer: instructions for building an inexpensive realistic cricothyrotomy simulator with skin and tissue, bleeding, and flash of air. Journal of Emergency Medicine 2019;56(4):426–430. DOI: 10.1016/j.jemermed.2018.12.023. PMID: 30685221. (Carter 2020 ref [6].)
  4. 4.0 4.1 4.2 Stratasys. Agilus30 photopolymer product page. https://www.stratasys.com/materials/search/agilus30 (cited as ref [14] in Carter 2020 for the final-production photopolymer).
  5. 5.0 5.1 Stratasys. Materials catalogue. https://www.stratasys.com/materials/search (Stratasys photopolymer family, including the Vero and Tango lines; cited as ref [13] in Carter 2020).




Simulator data



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Created May 2, 2026 by Arturo Pelayo
Last edit June 9, 2026 by StandardWikitext bot
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