TissueDB/Simulators/Cricothyrotomy Simulator (Calvo)

The Cricothyrotomy Simulator (Calvo) is a low-cost airway trainer — a 3D-printed trachea covered with pork belly — for training emergency surgical cricothyrotomy in a "can't intubate, can't oxygenate" situation.[1] A learner palpates the laryngeal landmarks through the pork-belly skin, then incises over the cricothyroid membrane to reach the airway; the model lets air escape when the membrane is pierced and bleeds at the incision. It is a modification of the REAL CRIC Trainer (Kei et al. 2019) and can also be scanned with ultrasound to identify the laryngeal landmarks.
| Field | Details |
|---|---|
| Features and Basic Operation | The learner palpates the laryngeal landmarks, incises the skin over the cricothyroid membrane, and enters the airway; on entry air escapes at the membrane and the cut bleeds. An instructor controls the air and bleeding remotely — a foot air pump and a pressurised blood circuit — keeping their hands free during the team scenario. The landmarks can also be identified by ultrasound. |
| Current Development Status | Built and evaluated in a single-centre observational study (expert and participant ratings); not clinically validated. |
| Estimated Build Time and Cost | US$260 |
| Specialized Tools and Equipment | Spinal-block needle protective sleeve (used to tunnel the IV set through the pork belly); access to a 3D printer to print the REAL CRIC trachea STL (airwaycollaboration.org); an ultrasound machine (probe type not specified by Calvo et al.; for the optional ultrasound landmark-identification use); SimMon vital-signs software on an iPad controlled from an iPhone (for the multidisciplinary scenario only). |
| Version | Modified REAL CRIC Trainer as described in Calvo et al. 2021. |
| Development Team Contact Information | Andrea Calvo (corresponding; macalvo@clinic.cat), Cristina Ibañez Esteve, Lidia Gomez-Lopez, Juan Manuel Perdomo, Raquel Berge, Carmen Gomar Sancho — SimClinic Group, Department of Anesthesia and Intensive Care, Hospital Clínic, University of Barcelona, Spain; Victor Varela — Department of Anesthesia and Intensive Care, Hospital Clínico de las Fuerzas Aéreas, Chile (Calvo et al. 2021). |
Tissues
| Tissue | Qty | Material | Cost | Notes |
|---|---|---|---|---|
| Skin | 1 pork-belly slab | Pork belly | — | Pork-belly skin layer over the 3D-printed trachea; the surface the learner palpates and incises. |
| Subcutaneous tissue | 1 integrated (same slab) | Pork belly | — | Subcutaneous layer of the same pork-belly slab; infiltrated with simulated blood and tunnelled for the bleeding circuit. |
| Thyroid cartilage | 1 integrated | 3D-printed trachea (print material not specified) | — | Palpable superior landmark of the cricothyroid membrane. |
| Cricoid cartilage | 1 integrated | 3D-printed trachea (print material not specified) | — | Palpable inferior landmark of the cricothyroid membrane. |
| Cricothyroid membrane | 1 integrated | 3D-printed trachea (print material not specified) | — | Target structure of the procedure; the incision site, where air escapes on entry. |
| Trachea | 1 integrated | 3D-printed trachea (print material not specified) | — | Downstream airway lumen; the air pump feeds air in through an endotracheal tube so it escapes at the cricothyroid membrane on entry. ⚑ Open for review: the source models laryngotracheal cartilage (trachea/larynx), not bronchial tissue; the trachea-class link is routed to Felipe for the whole cricothyrotomy cluster. |
Structural Parts
| Part Name | Qty | Material | Cost | Notes |
|---|---|---|---|---|
| High-fidelity simulator (mannequin) neck | 1 (reusable) | Commercial high-fidelity patient simulator (type/brand not stated) | — | The phantom attaches to a high-fidelity simulator's neck for the multidisciplinary CICO scenario. |
| Endotracheal tube (ETT) | 1 | Endotracheal tube | — | Air-input line: seated in the 3D-printed trachea and connected to the foot air pump, so pump-driven air escapes at the cricothyroid membrane when it is pierced. |
| Air pump (foot-operated) | 1 | Manual foot-operated air pump | — | Operated by the instructor's foot, away from the participant; delivers air through the ETT so air escapes at the cricothyroid membrane on entry. Replaces the original RCT's Ambu bag. |
| Blood-delivery line | 1 | IV infusion set | — | Distal end tunnelled into the pork belly beyond the incision line; proximal end on the pressurised bag. |
| Pressuriser with red-stained saline bag | 1 | Saline bag stained red with food dye, mounted in an IV pressuriser | — | Squeezes the bag to push the red-stained saline through the tunnelled IV set at constant pressure, freeing the instructor's hands. Replaces the original RCT's hand-squeezed bag. |
| Paper tape | As needed | Paper surgical tape | — | Seals the distal exit of the 3D-printed trachea so pump-driven air escapes at the cricothyroid-membrane puncture, not the open distal end. |
| Trachea fastener | As needed | Foam adhesive tape | — | Fastens and secures the 3D-printed trachea. |
Build Instructions
Phase 1: Print and prepare the 3D trachea
- Print the 3D trachea from the published REAL CRIC STL file (https://airwaycollaboration.org/3d-cric-trainer-1/) because Calvo et al. 2021 reproduce the original REAL CRIC trachea from this file; the print material, printer, and slicing parameters are not specified in the paper and must be selected locally.
- Seal the distal exit of the printed trachea with paper tape so that pump-driven air escapes at the cricothyroid-membrane puncture rather than the open distal end (Calvo et al. 2021, Fig 1D).
- Fasten and secure the 3D-printed trachea with foam adhesive tape (Calvo et al. 2021, Fig 1E).
Phase 2: Prepare the air circuit

- Place an endotracheal tube inside the 3D-printed trachea because Calvo et al. route the air supply through an ETT seated in the model (Calvo et al. 2021, Fig 1B–C).
- Connect the foot-operated air pump to the ETT because, in the modified model, the original Ambu bag is replaced by an air pump the instructor operates by foot away from the participant; this releases air at the cricothyroid membrane when the membrane is pierced (Calvo et al. 2021, Fig 1F).
Phase 3: Prepare the blood circuit
- Stain a 1 L bag of saline red with food dye because Calvo et al. use red-stained saline as the simulated blood (Calvo et al. 2021).
- Mount the saline bag in an IV pressuriser because, in the modified model, the hand-squeezed bag of the original RCT is replaced by a pressuriser that delivers a greater, constant pressure and frees the instructor's hands (Calvo et al. 2021, Fig 1J).
- Connect the IV infusion set to the bag because the set carries the simulated blood to the tunnelled outlet in the pork belly (Calvo et al. 2021, Fig 1J).
Phase 4: Prepare the pork belly

- Obtain a pork-belly slab with the skin intact, sized to cover the 3D-printed trachea, because the pork belly provides the skin and subcutaneous layers the learner incises; specific dimensions are not given by Calvo et al. and follow the original REAL CRIC specification (Kei et al. 2019).[2]
- Infiltrate the subcutaneous tissue of the pork belly with the simulated blood because the saturated tissue produces visible bleeding when the skin is incised (Calvo et al. 2021, Fig 1G).
- Tunnel the distal end of the IV infusion set through the subcutaneous layer using the protective plastic sleeve of a spinal-block needle, advancing the tunnel beyond the planned incision line, because in the original RCT tissue resistance at a shallow tunnel could exceed the blood pressure and block the outlet; the longer tunnel lowers resistance so blood reaches the incision (Calvo et al. 2021, Fig 1H–I).
Phase 5: Assemble and verify

- Place the prepared pork belly over the 3D-printed trachea, skin surface outward, with the trachea centred beneath the tissue because this reproduces the skin–soft-tissue–airway relationship the learner palpates and incises (Calvo et al. 2021).
- Connect the tunnelled IV outlet in the pork belly to the pressurised saline bag (Calvo et al. 2021, Fig 1J).
- Attach the assembled phantom to a high-fidelity simulator's neck for the multidisciplinary scenario because Calvo et al. integrate the model on a high-fidelity simulator neck for the CICO simulation (Calvo et al. 2021).
- Palpate through the pork belly to confirm the build — the thyroid cartilage and cricoid cartilage landmarks on the 3D-printed model must be identifiable through the overlying tissue; then, with the blood pressuriser charged and the instructor operating the foot air pump, confirm that blood reaches the incision and air escapes at the cricothyroid membrane on entry.
Build reference: Figures 1A–1K in Calvo et al. (2021) show the assembly sequence (3D trachea; ETT placement; sealing the distal exit with paper tape; fastening with foam adhesive tape; air-pump connection; pork-belly blood infiltration; tunnelling with the spinal-block needle protector; IV-set placement; and the final phantom). The figures are published under CC BY-NC-ND 4.0 and are not reproduced here; see the open-access article for the figure plate.
Reset / Between learners
- Replace the pork-belly slab when its skin is compromised by prior incisions because the pork belly is a consumable layer; Calvo et al. do not state a reuse count.
- Refill the simulated-blood bag and re-tunnel the IV outlet for each fresh pork-belly slab (operational step; Calvo et al. do not describe a reset protocol).
- Inspect the reusable 3D-printed trachea and re-seal its distal exit with paper tape if the seal is broken (operational step; not specified by Calvo et al.).
References
- ↑ Calvo A, Ibañez Esteve C, Varela V, Gomez-Lopez L, Perdomo JM, Berge R, Gomar Sancho C. Design, application and evaluation of a cricothyrotomy model for a multidisciplinary simulation. An observational single centre study. Educación Médica 2021;22:305–310. DOI: 10.1016/j.edumed.2020.12.003.
- ↑ 2.0 2.1 Kei J, Mebust DP, Duggan LV. The REAL CRIC Trainer: Instructions for Building an Inexpensive, Realistic Cricothyrotomy Simulator With Skin and Tissue, Bleeding, and Flash of Air. Journal of Emergency Medicine 2019;56(4):426–430. DOI: 10.1016/j.jemermed.2018.12.023. PMID: 30685221.
| Alternative names | Modified REAL CRIC Trainer |
|---|
| Authors | Arturopelayo |
|---|---|
| License | CC-BY-SA-4.0 |
| Cite as | Arturopelayo (2026). "TissueDB/Simulators/Cricothyrotomy Simulator (Calvo)". Appropedia. Retrieved June 24, 2026. |