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TissueDB/Simulators/Cricothyrotomy Simulator (Muller)

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Strategic Operations Inc. 3-in-1 TCCC training manikin with a section of porcine skin draped over the external laryngeal structures of the neck.
Figure 2 from Muller et al. 2020 (US Government public domain): the simulator substrate — Strategic Operations Inc. 3-in-1 TCCC manikin with porcine skin placed over the laryngeal structures.

This open surgical cricothyrotomy trainer is made by fitting a commercially available manikin with low-cost expendable supplies — a Microfoam-tape cricothyroid membrane and a replaceable porcine-skin incision surface — so trainees can drill the scalpel–finger–bougie technique.[1] The base is a Strategic Operations Inc. 3-in-1 TCCC patient simulator; the Microfoam-tape patch on its removable laryngeal insert is the cuttable surface that stands in for the cricothyroid membrane, and the porcine skin over the neck gives the scalpel incision surface. The trainee locates the landmarks, incises the membrane, passes a bougie into the airway, and advances a cuffed endotracheal tube over it — the Bougie-assisted variant of the scalpel-finger-tube technique of Paix and Griggs.[2] Developed and evaluated with U.S. Army first responders by Muller and colleagues (Muller et al., Military Medicine, 2020).

Field Details
Features and Basic Operation The trainee palpates the neck landmarks, incises the porcine-skin surface and the Microfoam-tape cricothyroid membrane, and places a cuffed tube into the airway over a bougie. The laryngeal insert lifts out so the instructor can directly see and confirm tube placement. The porcine skin gives a bloodless field, so the model suits drilling the procedural steps rather than reproducing battlefield bleeding.
Current Development Status Built and used as the evaluation platform in a peer-reviewed randomized training study (Muller et al. 2020); the simulator was not separately validated for fidelity and is not clinically validated.
Estimated Build Time and Cost US$35
Specialized Tools and Equipment None (no specialized fabrication tools; the cricothyrotomy procedure instruments — scalpel, bougie, ETT, syringe — are listed under Structural Parts).
Version Version 1
Development Team Contact Information Kurtis L. Muller and colleagues (Facciolla, Monti, Cronin), Madigan Army Medical Center and Special Warfare Medical Group, U.S. Army. Corresponding contact: krmuller96@gmail.com (Muller et al. 2020).

Tissues

Tissue Qty Material Cost Notes
Skin 1 section per trainee Porcine skin — exact cut not specified in source US$1.00 The external incision surface, draped over the manikin's laryngeal structures. Consumable — a fresh section at each reset.
Cricothyroid membrane 1 patch per trainee 3-inch Microfoam surgical tape on the manikin's laryngeal insert US$0.12 Internal to the laryngeal insert, not external to the neck; the cuttable surface the trainee incises to reach the airway. A fresh patch at each reset.
Trachea 1 (integrated in manikin) Airway structure of the Strategic Operations 3-in-1 TCCC manikin The airway lumen the cuffed tube must reach. ⚑ Open for review: the source models laryngotracheal cartilage (trachea/larynx), not bronchial tissue; the trachea-class link is routed to Felipe for the whole cricothyrotomy cluster.


Structural Parts

Part Name Qty Material Cost Notes
Strategic Operations Inc. 3-in-1 TCCC manikin 1 (reusable) 3-in-1 TCCC training manikin with removable laryngeal insert Reusable base providing the neck, airway, and a removable laryngeal insert for the internal Microfoam-tape patch. Supplied by Strategic Operations Inc.; "3-in-1" is the manufacturer's model designation, and the source does not specify a configuration step. Price not published in source.
Surgilube surgical lubricant 1 coating per session Surgilube US$0.25 Coats the internal model structures and the distal #6 ETT to remove the artificial friction common to manikin airways. Re-applied each reset.
Disposable scalpel, #10 blade 1 per participant (new each) #10 disposable scalpel, single-use US$1.49 Makes the skin and cricothyroid-membrane incisions of the scalpel–finger–bougie technique. Fresh blade per trainee.
Bougie airway introducer 1 (reused if serviceable) Bougie US$5.49 Guides #6 ETT placement through the incised cricothyroid membrane. Reused between participants if serviceable.
Cuffed endotracheal tube, #6 1 (reused if serviceable) #6 cuffed endotracheal tube (ETT), caudally oriented for successful placement US$1.49 Advanced over the bougie into the airway (Bougie-assisted method); its cuff seating fully in the trachea and inflated within the 3-minute limit defines success. Distal portion coated with Surgilube. Reused if serviceable.
10 cc syringe 1 (reused if serviceable) Standard 10 cc syringe US$0.67 Inflates the ETT cuff after placement. Reused if serviceable.


Build Instructions

The paper's half-day training protocol (presentation, anatomy review, palpation practice, technique demonstration citing Paix and Griggs 2012, twice-supervised practice) is pedagogical content and is documented separately in the associated SELF Module (not on this build page).

Phase 1: Prepare the manikin

  1. Obtain a Strategic Operations Inc. 3-in-1 TCCC manikin patient simulator because the paper evaluates its airway geometry as the simulation substrate (Muller et al. 2020, Fig. 2).
  2. Remove the laryngeal insert from the manikin to expose the internal airway structures, because the paper confirms the manikin allows easy removal of internal parts for placement verification (Muller et al. 2020).
  3. Adhere a 3-inch 3M Microfoam tape patch to the laryngeal insert at the cricothyroid membrane location because this simulates the cricothyroid membrane as the cuttable surface (Muller et al. 2020).
  4. Coat the internal model structures with a light film of Surgilube because this reduces artificial manikin friction during ETT advancement (Muller et al. 2020).
  5. Reinsert the laryngeal insert into the manikin body.
  6. Place a new section of porcine skin over the laryngeal structures at the external neck because this provides the scalpel incision surface for the skin incision of the scalpel–finger–bougie technique (Muller et al. 2020).

Phase 2: Prepare consumables per trainee

  1. Issue one new #10 disposable scalpel per participant because each participant must receive a fresh blade (Muller et al. 2020).
  2. Inspect the bougie for serviceability and lay out for reuse because the paper reuses the bougie across participants if serviceable (Muller et al. 2020).
  3. Inspect the #6 cuffed ETT for serviceability and lay out for reuse because the paper reuses the ETT across participants if serviceable (Muller et al. 2020).
  4. Inspect the 10 cc syringe for serviceability and lay out for reuse because the paper reuses the syringe across participants if serviceable (Muller et al. 2020).
  5. Coat the distal portion of the #6 cuffed ETT with a light film of Surgilube because this reduces artificial manikin friction during advancement through the membrane (Muller et al. 2020).

Phase 3: Reset between trainees

  1. Remove and discard the used porcine skin section from the external neck of the manikin.
  2. Remove the laryngeal insert from the manikin body and discard the used Microfoam tape patch.
  3. Adhere a fresh 3-inch 3M Microfoam tape patch to the laryngeal insert at the cricothyroid membrane location.
  4. Re-coat the internal model structures with a light film of Surgilube.
  5. Reinsert the laryngeal insert into the manikin body.
  6. Place a new section of porcine skin over the laryngeal structures at the external neck.
  7. Deflate the #6 ETT cuff with the 10 cc syringe and withdraw the ETT and bougie from the airway, then inspect the bougie, ETT, and syringe for serviceability; retain for reuse if serviceable, replace if not (Muller et al. reuse these between participants if serviceable; the deflation-and-withdrawal sequence is an operational step the source does not detail).
  8. Issue a fresh #10 disposable scalpel to the next participant.

Phase 4: Success verification

  1. Confirm success by verifying that a caudally oriented #6 cuffed ETT has passed through the cricothyroid membrane with the cuff fully in the trachea and inflated within the 3-minute time limit (Muller et al. 2020, p. e1781).
  2. Remove internal manikin parts to visually confirm ETT placement, because the paper uses direct visualization as the verification method (Muller et al. 2020).

Checkpoint: Readiness verification

  1. Confirm the manikin laryngeal insert is fitted with a fresh 3M Microfoam tape patch — pass/fail.
  2. Confirm the internal model structures and the distal portion of the ETT are coated with Surgilube — pass/fail.
  3. Confirm a new porcine skin section is placed over the external laryngeal structures — pass/fail.
  4. Confirm a fresh #10 scalpel is issued to the current participant — pass/fail.
  5. Confirm the bougie, #6 cuffed ETT, and 10 cc syringe are serviceable — pass/fail.



References

  1. Muller KL, Facciolla CA, Monti J, Cronin A. "Impact of Succinct Training on Open Cricothyrotomy Performance: A Randomized, Prospective, Observational Study of U.S. Army First Responders." Military Medicine. 2020;185(9–10):e1779–e1786. DOI: 10.1093/milmed/usaa035. PMID 32567654.
  2. Paix BR, Griggs WM. "Emergency surgical cricothyroidotomy: 24 successful cases leading to a simple 'scalpel-finger-tube' method." Emergency Medicine Australasia. 2012;24(1):23–30. DOI: 10.1111/j.1742-6723.2011.01510.x. PMID 22313556. (Cited as Muller reference 30; the originating "scalpel-finger-tube" method that Muller adapted to the "scalpel-finger-Bougie" variant.)




Simulator data



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