TissueDB/Simulators/Cricothyrotomy Simulator (Muller)

The Cricothyrotomy Simulator (Muller) is an open surgical cricothyrotomy training setup built around a commercially available Strategic Operations Inc. 3-in-1 TCCC patient simulator.[1] The commercial manikin is fitted with replaceable low-cost layers: porcine skin provides the external incision surface and a 3-inch Microfoam surgical-tape patch on the removable laryngeal insert represents the cricothyroid membrane. The trainee performs the scalpel–finger–bougie sequence and advances a cuffed #6 endotracheal tube into the manikin airway.
| Field | Details |
|---|---|
| Features and Basic Operation | The trainee palpates the neck landmarks, incises the porcine-skin surface and Microfoam-tape cricothyroid membrane, passes a bougie into the airway, advances a cuffed #6 endotracheal tube and inflates the cuff. The removable laryngeal insert permits direct visual confirmation of tube position. The porcine-skin surface provides a bloodless training field, so the model is designed primarily for procedural drilling rather than reproduction of active traumatic bleeding. |
| Current Development Status | Used as the evaluation platform in a randomized, prospective, observational study of U.S. Army first responders; the simulator itself was not validated.[1] |
| Estimated Build Time and Cost | Not stated in source |
| Specialized Tools and Equipment | No specialized fabrication equipment is required because the simulator host is a purchased commercial manikin. Procedure equipment includes a #10 disposable scalpel, bougie airway introducer, #6 cuffed endotracheal tube and 10 cc syringe. Surgilube is used to reduce artificial friction within the manikin airway. |
| Version | Version 1 |
| Development Team Contact Information | Kurtis L. Muller, Cynthia A. Facciolla, Jonathan Monti and Aaron Cronin — Special Warfare Medical Group, 1st Special Forces Command and Madigan Army Medical Center, U.S. Army. Corresponding contact reported for Muller et al. (2020): krmuller96@gmail.com. |
Tissues
| Tissue | Qty | Material | Cost | Notes |
|---|---|---|---|---|
| Skin | 1 section per trainee/reset | Porcine skin | US$1.00 | Replaceable external incision surface placed over the manikin's laryngeal structures. The exact anatomical cut of porcine skin is not specified by the source. |
| Cricothyroid membrane | 1 patch per trainee/reset | 3M Microfoam surgical tape | US$0.12 | Cuttable Microfoam-tape membrane on the removable laryngeal insert. |
| Trachea | 1 integrated airway | Airway of the Strategic Operations Inc. 3-in-1 TCCC manikin | - | The integrated manikin airway receives the cuffed endotracheal tube. |
Structural Parts
| Part Name | Qty | Material | Cost | Notes |
|---|---|---|---|---|
| Strategic Operations Inc. 3-in-1 TCCC manikin | 1 | Commercial TCCC training manikin with removable laryngeal insert | - | Reusable commercial host providing the neck anatomy, airway and removable laryngeal insert. It is an acquired commercial host, not a DIY build component. The source does not state its purchase price or describe fabrication of the manikin. |
| Bougie airway introducer | 1 | Bougie | US$5.49 | Reusable if serviceable; guides the #6 endotracheal tube through the incised cricothyroid-membrane layer. |
| Cuffed endotracheal tube, #6 | 1 | #6 cuffed endotracheal tube | US$1.49 | Reusable if serviceable; cuffed airway tube advanced over the bougie. The inflated cuff sits within the tracheal airway. |
| 10 cc syringe | 1 | Standard syringe | US$0.67 | Reusable if serviceable; inflates and deflates the endotracheal-tube cuff during training and reset. |
Consumables
| Consumable | Quantity | Material | Approximate Cost | Notes |
|---|---|---|---|---|
| Porcine skin | 1 fresh section per trainee/reset | Porcine skin | US$1.00 | Replaceable external incision layer. |
| Microfoam surgical tape | 1 fresh 3-inch patch per trainee/reset | 3M Microfoam surgical tape | US$0.12 | Replaceable cricothyroid-membrane layer on the removable laryngeal insert. |
| Disposable #10 scalpel | 1 new scalpel per participant | #10 disposable scalpel | US$1.49 | Used to incise the porcine skin and simulated cricothyroid membrane. The source specifies a fresh blade for each participant. |
| Surgilube surgical lubricant | As needed per reset/session | Surgilube | US$0.25 | Applied to the internal manikin structures and distal endotracheal tube to reduce artificial friction during tube advancement. |
Build Instructions
This page describes preparation and reset of a purchased commercial simulator host. Muller et al. (2020) is not a design or manufacturing specification for the Strategic Operations manikin.
Phase 1: Prepare the commercial manikin
- Obtain a Strategic Operations Inc. 3-in-1 TCCC patient simulator.
- Remove the manikin's laryngeal insert to access the internal airway assembly.
- Apply a fresh 3-inch 3M Microfoam surgical-tape patch to the laryngeal insert at the cricothyroid-membrane location.
- Apply a light coating of Surgilube to the internal model structures to reduce artificial friction.
- Reinstall the laryngeal insert.
- Place a fresh section of porcine skin over the external laryngeal structures to provide the skin-incision surface.
The publication describes preparation of the commercial manikin; manufacturing instructions for the manikin are not provided.
Phase 2: Prepare the procedure equipment
- Provide a new #10 disposable scalpel for the participant.
- Provide a serviceable bougie airway introducer.
- Provide a serviceable #6 cuffed endotracheal tube.
- Provide a serviceable 10 cc syringe.
- Apply a light coating of Surgilube to the distal portion of the #6 endotracheal tube.
Phase 3: Perform the simulated procedure
- Palpate the external neck landmarks.
- Incise the porcine-skin surface.
- Incise the Microfoam-tape cricothyroid-membrane layer.
- Introduce the bougie through the opening into the airway.
- Advance the #6 cuffed endotracheal tube over the bougie in the caudal direction.
- Position the cuff fully within the tracheal airway.
- Inflate the cuff with the 10 cc syringe.
- Remove the bougie before declaring the attempt finished.
The bougie-assisted technique used by Muller et al. derives from the scalpel–finger–tube method described by Paix and Griggs.[2]
Phase 4: Source-defined success assessment
Muller et al. defined successful performance as correct caudal placement of the #6 cuffed endotracheal tube through the cricothyroid membrane, with the cuff fully within the trachea and inflated within the study's 3-minute time limit.
Timing stopped when the participant considered the tube correctly placed, the cuff was inflated and any introducer had been removed.
The removable internal components of the manikin allow direct visual confirmation of tube placement.
This is a study performance criterion, not a fabrication-quality criterion for the simulator.
Phase 5: Reset between trainees
- Deflate and remove the endotracheal tube.
- Remove and discard the used porcine-skin section.
- Remove the laryngeal insert.
- Remove and discard the incised Microfoam-tape patch.
- Apply a fresh 3-inch Microfoam-tape patch.
- Reapply Surgilube to the internal manikin structures.
- Reinstall the laryngeal insert.
- Place a new porcine-skin section over the external neck.
- Inspect the bougie, endotracheal tube and syringe and retain them for reuse only if serviceable.
- Provide a fresh #10 disposable scalpel to the next participant.
The paper specifies fresh porcine skin, Microfoam tape, Surgilube and a new scalpel for each participant, and reuse of the bougie, endotracheal tube and syringe if serviceable. It does not prescribe every step of the reset sequence shown here.
Cost scope
Muller et al. reports that, with one existing manikin and a qualified trainer, US$35 of expendable supplies could support training of 10 medics in 2–3 hours.[3]
The US$35 value must not be interpreted as:
- the purchase price of the Strategic Operations manikin;
- the cost of constructing the complete simulator;
- the cost of one training attempt; or
- a total-build estimate derived from the individual line items.
Scope and limitations
- The Strategic Operations 3-in-1 TCCC manikin is a commercial host and is not fabricated by this method.
- The source does not report the manikin acquisition cost.
- The simulator provides Skin, Cricothyroid Membrane and Trachea representations relevant to the task.
- The porcine-skin field does not reproduce active traumatic bleeding.
- The study measured procedural training performance, not independent simulator fidelity or clinical outcome validity.
References
- ↑ 1.0 1.1 Muller KL, Facciolla CA, Monti J, Cronin A. "Impact of Succinct Training on Open Cricothyrotomy Performance: A Randomized, Prospective, Observational Study of U.S. Army First Responders." Military Medicine. 2020;185(9–10):e1779–e1786. DOI: 10.1093/milmed/usaa035. PMID: 32567654.
- ↑ Paix BR, Griggs WM. "Emergency surgical cricothyroidotomy: 24 successful cases leading to a simple 'scalpel-finger-tube' method." Emergency Medicine Australasia. 2012;24(1):23–30. DOI: 10.1111/j.1742-6723.2011.01510.x. PMID: 22313556.
- ↑ Muller KL, Facciolla CA, Monti J, Cronin A. Military Medicine. 2020;185(9–10):e1779–e1786. The study conclusion reports one manikin plus US$35 in expendable supplies for training ten medics over two to three hours.
| Authors | Arturopelayo |
|---|---|
| License | CC-BY-SA-4.0 |
| Cite as | Arturopelayo (2026). "TissueDB/Simulators/Cricothyrotomy Simulator (Muller)". Appropedia. Retrieved October 3, 2026. |