This is a mobilization wedge used by physical therapists to perform manual spinal mobilization techniques and other various exercises. The tool size is 2" X 7" X 4". This tool is normally $34.99. A conservative estimate for the price of PLA is $20/kg. 3D print cost is approximately $3.60. I created this tool using FreeCAD. The FreeCAD and stl files are attached.
Completed print. As you can see, the print is incomplete and has poor print quality. This is due to a new calibration issue that has not yet been resolved
There are no assembly instructions. This is a one piece print and it does not require the use of supports when printing. The print however does need to withstand the weight of a person. For that reason, an infill of at least 25% is recommended.
This tool is normally $34.99. A conservative estimate for the price of PLA is $20/kg. The print is estimated at 180 grams. 3D print cost is approximately $3.60.
A commercial equivalent product can be found at the following link: [2]
The cost savings is $31.39 per unit. This is a 90% cost savings.