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Butterfly Handlebars for bike

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MOST Delta filament as guide.JPG This page was part of an MTU course MSE4777 OA and MSE4777 OB/MSE5777/EE4777/EE5777: Open-source 3-D printing

Please leave comments using the discussion tab. The course runs in the Fall semester. It is not open edit.

Butterfly Handlebars for bike[edit]

Project developed by Handychandra7 (talk) 19:21, 9 December 2015 (PST)
This OSAT has been designed but not yet tested - use at own risk.
This OSAT has been prototyped.

You can help Appropedia by contributing to the next step in this OSAT's status.


This is a butterfly bicycle handlebars designed to fit 25.4 mm clamp. I designed this to fulfill the request for 3-D printable bicycle handlebars [[1]]. This will contribute towards the goal of making 3-D printed bicycle.

I used press-fit designs from [2]. Basically a circle for outer mating part and 8-sided polygon for the inner mating part. When pressed together, the pointy part of 8-sided polygon will be squished to fit into the outer mating parts.

IMG 20151208 095716637.jpg

Bill of Materials[edit]

300 grams of PLA for $6.

The 3D Model can be found here

Tools needed for fabrication of the OSAT[edit]

MOST Delta RepRap or similar RepRap 3-D printer

Technical Specifications and Assembly Instructions[edit]

Print all the A, B, and C part with the flat side on the bottom. After that, just push the part together. You might have to push a little harder to make them fit. The goal is to make them impossible to pull apart after you put them together.

Cost savings[edit]

70 % savings over commercial $20 butterfly handlebars