Welder Plug Cover
| Keywords | 3D printing, welder plug cover, shock risk reduction |
|---|---|
| Uses | industry |
| Authors | Dan Tauchen |
| Status | Open design |
| Made? | Yes |
| Replicated? | No |
| Designed in | United States |
| Cost | USD $ 0.42 |
| SDGs | SDG08 Decent work and economic growth |
| Instructions data | |
| Manufacturing files | https://www.youmagine.com/designs/nema-6-50-plug-cover |
Welder Plug Cover[edit | edit source]
Project developed by Dan Tauchen
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This Open Source Appropriate Technology has been designed but not yet tested — use at your own risk. |
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This Open Source Appropriate Technology has been prototyped. |
Abstract[edit | edit source]
I currently have a job lined up with a welding company as a Mechanical Engineer upon graduation and thought about how male electrical receptacles were treated. Female ends/outlets for welders already have covers for their receptacles. When a plug gets wet or dirty, the operator typically blows it off; this plug cover mitigates the causes for this need. This cover is for a NEMA 6-50 plug.
Bill of Materials[edit | edit source]
- Any filament works
- A 3D printer
- A computer
- Open source file, stl, and used g.code can be found on YouMagine
Tools needed for fabrication of the OSAT[edit | edit source]
- MOST Delta RepRap or similar RepRap 3-D printer
Skills and Knowledge Necessary to Make the OSAT[edit | edit source]
- Basic 3D printer knowledge
- Basic slicer knowledge
Technical Specifications and Assembly Instructions[edit | edit source]
- Download STL, or customize a new model and download
- Slice STL file in slicer of choice (10% infill should be sufficient)
- Print part (print time is about 1.5 hours)
- Insert NEMA 6-50 male plug into printed plug cover
Common Problems and Solutions[edit | edit source]
The main issue would be from tolerances. Current design has a 0.5mm tolerance for the plug. This may need to be adjusted if the cover falls off or does not fit.
Cost savings[edit | edit source]
A cover like this cannot be found easily on the market if at all, but this print would cost $0.42 if a $20 1kg spools of PLA was used.
Benefited Internet Communities[edit | edit source]
- Weldingweb Forum
- Hobart Welding Forum
- Miller Welding Forum
- MIG Welding Forum
- Metal Fabrication Forum
References[edit | edit source]
No references due to this being a new idea.