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TissueDB/Simulators/Laparoscopic Cholecystectomy Simulator (Casas-Murillo)

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The Laparoscopic Cholecystectomy Simulator (Casas-Murillo) is a low-cost, in-house trainer — built from 3D-printed molds and silicone casts — for the dissection and anatomical-recognition steps of laparoscopic cholecystectomy.[1] A silicone-rubber cast of the gallbladder, extrahepatic bile ducts and cystic artery is mounted on hard 3D-printed liver and duodenum scaffolds and dissected through a layered connective-tissue overlay. The published model set covers one normal cystic-duct configuration plus three insertion variants — distal insertion with parallel trajectory, medial middle-third insertion, and medial distal-third insertion — so trainees rehearse the anatomical-variation recognition that governs safe dissection at the hepatic hilum.

Field Details
Features and Basic Operation What it does: Presents the extrahepatic biliary tree — gallbladder, bile ducts and cystic artery — in surgical position to rehearse the dissection and anatomical-recognition steps of laparoscopic cholecystectomy, across one normal cystic-duct configuration and three insertion variants.

How to use it: Dissect the layered connective-tissue slime to expose the cystic duct and cystic artery at the hepatic hilum; a wire holds the gallbladder under tension, standing in for an assistant, while an endoscopic camera feeds the cavity to a monitor. Keep the slime at 25 °C or cooler, or it melts over the casts. Between sessions only the silicone casts and the slime are re-made — the 3D-printed scaffolds and molds carry over.

Buildability note: The build materials are inexpensive, but the model is not buildable from local materials alone — it needs a 3D printer, CAD and segmentation software, and CT/MRI imaging (listed under Specialized Tools and Equipment).
Current Development Status Third-party-built and evaluated at a single institution (a peer-reviewed face/content-validity study); transfer-of-skills validity is not demonstrated.
Estimated Build Time and Cost $21
Specialized Tools and Equipment Fabrication toolchain (named in the source): a fused-deposition-modeling 3D printer (the source used a Zortrax printer) with ABS (acrylonitrile butadiene styrene) filament; CAD and segmentation software — 3D Slicer 4.8.0 for DICOM segmentation, Autodesk Meshmixer 3.5.474 for mesh post-processing, and SolidWorks 2016 for the two-part negative mould design; and the source imaging from which the anatomy was derived (magnetic resonance cholangiopancreatography on a 1.5 T scanner for the biliary tree, and arterial-phase computed tomography for the liver, duodenum and cystic artery). For use (commercial, not built): laparoscopic graspers, an endoscopic USB camera with a computer monitor, and internal lighting, mounted in the box chassis.
Version Version 1 — as published in Casas-Murillo et al. (2021). The source describes a single build evaluated between January 2019 and January 2020; no later versions or design iterations are documented.
Development Team Contact Information Developed at the Universidad Autónoma de Nuevo León (UANL) — the Centro de Ingeniería Biomédica, the Radiology and Imaging Department, and the Department of General Surgery of the Facultad de Medicina and Hospital Universitario "Dr. José E. González", Monterrey, Nuevo León, Mexico. Authors: Casas-Murillo C, Zuñiga-Ruiz A, Lopez-Barron RE, Sanchez-Uresti A, Gogeascoechea-Hernandez A, Muñoz-Maldonado GE, Salinas-Chapa M, Elizondo-Riojas G, Negreros-Osuna AA. Corresponding author: A. A. Negreros-Osuna (adrian.negrerosos@uanl.edu.mx).

Tissues

Tissue Qty Material Cost Notes
Bile Duct 1 (normal + 3 variants) P53 silicone rubber, cast in a two-part 3D-printed ABS negative mold $0.70 Cast continuous with the gallbladder from a two-part negative mold. Covers one normal cystic-duct anatomy plus three variants — distal insertion with parallel trajectory, medial middle-third insertion, and medial distal-third insertion. For the medial-insertion variants the gallbladder-and-cystic-duct piece is cast separately and joined with liquefied silicone.
Gallbladder 1 P53 silicone rubber, cast continuous with the bile-duct cast Cast continuous with the bile duct; its cost is combined in the bile-duct row above. Held in position by a wire pulling the gallbladder over the liver scaffold, standing in for an assistant.
Cystic Artery 1 P53 silicone rubber, cast with the right hepatic artery in a separate ABS mold $0.30 Cast together with the right hepatic artery. Stapled to the gallbladder; the right hepatic artery connects to its anatomic insertion in the liver scaffold at the hepatic hilum. No anatomical variants were modelled for this cast.
Connective Tissue Multiple layers (≈142 cc) Elmer's Slime (yellow), applied in layers over the silicone casts $1.20 Layered to represent the hepatoduodenal ligament, the fibrous tissue connecting the gallbladder neck to the liver, and the tissue between the cystic artery and the cystic duct — the material the trainee dissects through. Must be held at 25 °C or cooler or it melts over the casts.


Structural Parts

Part Name Qty Material Cost Notes
Liver scaffold (segments V and VI) 1 3D-printed ABS $4.40 Hard positioning scaffold (53 g) that holds the silicone biliary cast in surgical position; rigid plastic, not dissected.
Duodenum scaffold (second portion) 1 3D-printed ABS $0.90 Hard positional reference (11 g) for the hepatoduodenal relationship; not a tissue-simulating substrate.
Biliary cast two-part negative mould (normal anatomy) 1 3D-printed ABS $11.70 The largest single fixture (140 g); the negative mould for the gallbladder-and-bile-duct silicone cast. Carries over across many casting cycles.
Cystic-artery two-part negative mould 1 3D-printed ABS $1.30 The negative mould for the cystic-artery silicone cast (15 g); carries over across casting cycles.
Simulator chassis 1 Metallic box Not priced in the source. The model's housing — a box with three laparoscopic ports and a camera port.
Assembly fasteners Set Screws, wires and staples Not priced in the source. They fix the moulds and casts in surgical position; the cystic artery is fastened to the gallbladder with staples.


Build Instructions

Phase 1: Image acquisition and 3D modelling

  1. Acquire a magnetic resonance cholangiopancreatography study from the radiological archive on a 1.5 T scanner. The source paper used a General Electric SIGNA HDxt LX-MR with an FRFSE-XL pulse sequence, respiration-triggered MRCP ASSET acquisition: 256 slices at 1.4 mm thickness, 0.7 mm interslice gap, field of view 29, matrix 256 × 256, NEX 1, TE 452, TR 3000, acquired on an oblique plane. Select one normal cystic-duct anatomy plus three variant anatomies (distal insertion with parallel trajectory, medial middle-third insertion, medial distal-third insertion).
  2. Acquire an arterial-phase axial computed-tomography study for the liver, duodenum and cystic artery using 1.2 mm slice thickness with 0.635 mm interval.
  3. Segment the DICOM data in 3D Slicer version 4.8.0 and export to STL. Post-process the STL to smooth edges and correct segmentation imperfections in Autodesk Meshmixer 3.5.474. For the liver and duodenum, retain only the organ contours to ease mould assembly and save printing material.

Phase 2: Mould design and 3D printing

  1. Print the hepatic segment V and VI contours and the second portion of the duodenum on a Zortrax fused-deposition-modeling printer in ABS (acrylonitrile butadiene styrene) filament. Colour the printed replicas after the print finishes.
  2. Design a two-part negative mould for the gallbladder and bile ducts in SolidWorks 2016. Place the gallbladder and bile ducts on the same plane so a straight line can be traced through the centres of the structures — this is what allows the two-part mould to release.
  3. Print the two-part negative moulds in ABS on the same fused-deposition-modeling printer.
  4. For the medial-insertion cystic-duct variants, separate the negative-mould design into two moulds — one for the gallbladder and cystic duct, one for the rest of the extrahepatic bile ducts — because the normal anatomical loop around the common bile duct prevents a single complete two-part mould from releasing cleanly. Attach the two cast pieces after casting (Phase 3).

Phase 3: Silicone casting

  1. Mix P53 silicone rubber with the desired colorant, then pour the mixture into the ABS negative mould.
  2. Allow the silicone to solidify, evacuate the silicone replica from the mould, and cleave any asperities caused by silicone flowing out unintentionally.
  3. Cast the cystic artery together with the right hepatic artery in its dedicated two-part ABS mould. No anatomical variants are required for this cast.
  4. For the medial-insertion variants, use the adherent properties of liquefied P53 silicone: cast the gallbladder-and-cystic-duct piece first, then attach it to the bile-ducts mould and apply additional silicone over the join to form a single continuous structure.

Phase 4: Simulator chassis preparation

  1. Adapt a metallic box (40 × 30 × 20 cm) with three laparoscopic-port openings on the top face and a front hole sized for an endoscopic USB camera. Connect the camera to a computer for real-time intracavity video.
  2. Install internal lighting inside the chassis.
  3. Set out the laparoscopic graspers and any other instruments needed for the rehearsed steps of laparoscopic cholecystectomy.

Phase 5: Mould assembly inside the simulator

  1. Place the ABS liver and duodenum scaffolds inside the chassis. Connect the silicone-cast extrahepatic biliary system to the scaffolds using screws and wires so the structures sit in normal laparoscopic-surgical position.
  2. Pull the gallbladder over the liver using a wire — this stands in for an assistant during real laparoscopic cholecystectomy.
  3. Staple the cystic artery to the gallbladder. Connect the right hepatic artery to its anatomic insertion in the liver scaffold at the hepatic hilum.

Phase 6: Connective-tissue application

  1. Apply yellow-coloured commercial slime (Elmer's Slime) in layers to simulate (a) the fibrous tissue connecting the gallbladder neck to the liver, (b) the hepatoduodenal ligament, and (c) the tissue between the cystic artery and the cystic duct. The slime is what gives the trainee something to dissect through during the rehearsal.
  2. Verify the workspace temperature is held at 25 °C or cooler before each rehearsal. At warmer temperatures the slime melts over the moulds and the dissection target is lost; if the room cannot be held at this temperature, plan for a shorter rehearsal cycle or pre-cool the chassis.



References

[1]

  1. 1.0 1.1 Casas-Murillo C, Zuñiga-Ruiz A, Lopez-Barron RE, Sanchez-Uresti A, Gogeascoechea-Hernandez A, Muñoz-Maldonado GE, Salinas-Chapa M, Elizondo-Riojas G, Negreros-Osuna AA. 3D-printed anatomical models of the cystic duct and its variants, a low-cost solution for an in-house built simulator for laparoscopic surgery training. Surgical and Radiologic Anatomy 2021;43(4):537–544. DOI 10.1007/s00276-020-02631-3. PMID 33386458.




Simulator data



Page data
Keywords laparoscopic cholecystectomy, cystic duct variants, biliary tree, gallbladder, 3D-printed mould, silicone simulator, low-cost surgical training
SDG
Authors Arturopelayo
License CC-BY-SA-4.0
Language English (en)
Related 0 subpages, 8 pages link here
Views 1 page views (analytics)
Created May 17, 2026 by Arturo Pelayo
Last edit July 10, 2026 by StandardWikitext bot
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