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TissueDB/Simulators/Bronchoscopy-Guided Percutaneous Dilatational Tracheostomy Simulator (Kattan)

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The Bronchoscopy-Guided Percutaneous Dilatational Tracheostomy Simulator is a low-cost trainer for practising bronchoscopy-guided percutaneous dilatational tracheostomy (BG-PDT), built around a hardware-store frame with a low-cost commercial synthetic skin pad and a USB pipe-inspection camera. An ex vivo bovine trachea and the synthetic skin pad are mounted on a PVC-pipe frame and the USB camera stands in for the bronchoscope; two operators use it together — one manipulates the camera to give the bronchoscopic view, the other performs the tracheostomy. It was designed and evaluated by Kattan and colleagues at the Pontificia Universidad Católica de Chile (2019), who report it can be reproduced in almost any intensive care unit.[1]

Field Details
Features and Basic Operation An ex vivo bovine trachea and a commercial 3-layered synthetic skin pad mounted on a PVC-pipe frame, with a USB pipe-inspection camera used as a bronchoscope analogue. Two people operate it: one manipulates the camera to provide the bronchoscopic view, the other performs the tracheostomy.
Current Development Status Built and evaluated in a simulation study; not clinically validated.
Estimated Build Time and Cost US$30 fixed + US$4 per use.
Specialized Tools and Equipment USB pipe-inspection camera (7 mm diameter, 5 m cable; DFast, Santiago, Chile) used as the bronchoscope analogue (about US$20), connected to a laptop computer that displays its view. The procedure itself is performed with a commercial Ciaglia Blue Rhino percutaneous dilatational tracheostomy kit; its cost is not given in the source, which prices only the simulator's own materials.
Version Version 1
Development Team Contact Information Eduardo Kattan, Magdalena Vera, Francisca Putz, Marcia Corvetto, Rene De la Fuente and Sebastian Bravo; Facultad de Medicina, Pontificia Universidad Católica de Chile, Santiago, Chile. Correspondence: Sebastian Bravo. ⚑ Open for review: the correspondence email "dr.bravo@gmail.com" could not be verified against any accessible source this session (publisher PDF reCAPTCHA-blocked; PubMed and the journal page do not expose it) — confirm against the paper's correspondence footnote.

Tissues

Tissue Qty Material Cost Notes
Trachea 1 Ex vivo bovine trachea ~US$1.7/use The mammalian trachea the operator palpates and punctures; provides the tracheal-ring landmarks. One specimen allows 6 iterations.
Skin 1 Synthetic skin pad ~US$2.2/use Stands in for the skin overlying the trachea that the operator works through. Commercial 3-layered pad (Training & Competence, Santiago, Chile); one pad allows 9 iterations.


Structural Parts

Part Name Qty Material Cost Notes
Plastic cutting board 1 Plastic cutting board ~US$5 Structural base the whole assembly is built on.
Small PVC half-pipe 1 PVC pipe ~US$1 Trachea cradle; drilled with four holes that take the zip ties holding the trachea.
Big PVC half-pipe 1 PVC pipe ~US$3 Body frame placed over the small half-pipe; a window is cut in it for access to the insertion site.
Screws 8 Screws ~US$1 Anchor points the skin pad is stretched over and fixed to: five in the cutting board, three in the big half-pipe.
Zip ties Zip ties ~US$0.1/use Fasten the trachea to the small half-pipe through the four drilled holes, with enough tension to prevent horizontal traction without collapsing it. The source does not state the number of ties used.
Foam spacer (conditional) 1 Foam (type and dimensions not stated in source) Used only if a gap remains between the trachea and the skin pad; placed between the small half-pipe and the trachea to raise it for correct assembly.


Build Instructions

Phase 1: Build the frame base

  1. Cut a PVC pipe (4 cm diameter, 2 mm wall) lengthwise to make a 10 cm half-pipe — the trachea cradle.
  2. Cut a second PVC pipe (10 cm diameter, 4 mm wall) lengthwise to make a 24 cm half-pipe — the body frame — and clip an 8 × 8 cm window in it to expose the insertion site.
  3. Drill four 5 mm holes in the small half-pipe, each 1 cm from its edges, to accept the zip ties.
  4. Fix the small half-pipe to the 20 × 30 cm plastic cutting board.
  5. Verify: the small half-pipe is firmly mounted and the four zip-tie holes are clear.

Phase 2: Mount the trachea

  1. Obtain a 20 cm ex vivo bovine trachea (from below the larynx to the carina).
  2. Thread zip ties through the drilled holes and fasten the trachea to the small half-pipe, with enough tension to stop horizontal traction during the procedure without collapsing the trachea.
  3. Place a foam spacer between the small half-pipe and the trachea if a gap remains once assembled, to raise the trachea for correct assembly.
  4. Verify: the trachea is held firmly, is not collapsed, and sits high enough to meet the skin pad.

Phase 3: Add the body frame and skin

  1. Place the big half-pipe over the small half-pipe and trachea, with the window over the working area.
  2. Drive five 2.5 cm screws into the cutting board and three into the big half-pipe; these serve as anchor points for the skin.
  3. Lay the 15 × 30 cm synthetic skin pad (6 mm thick, 3-layered) in direct contact with the trachea.
  4. Stretch the skin pad and fix it to the screws around the cutting board and the big half-pipe, with enough tension to hold the PVC tubes, skin, and trachea in position.
  5. Verify: the skin pad is taut, the trachea is palpable through it, and the assembly is stable.

Phase 4: Set up the camera

  1. Connect the USB pipe-inspection camera (7 mm diameter, 5 m cable) to a laptop computer.
  2. Pass the camera into the trachea to emulate the live bronchoscopic view; during the procedure a second operator manipulates it to provide real-time guidance.
  3. Verify: the camera shows a clear view of the tracheal lumen on the laptop.

Reassembly between uses

Loosen the zip ties, reposition the trachea 2.5 cm inferiorly, and reinstall the skin 2.5 cm away so that previously punctured areas stay out of the working space. Each trachea allows 6 iterations and each skin pad 9; reassembly takes about 5 minutes.



References

  1. Kattan E, Vera M, Putz F, Corvetto M, De la Fuente R, Bravo S (2019). "Design and Evaluation of a Low-Cost Bronchoscopy-Guided Percutaneous Dilatational Tracheostomy Simulator." Simulation in Healthcare 14(6):415–419. DOI: 10.1097/SIH.0000000000000399. PMID: 31804426.




Simulator data



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