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Ergonomic bike grips

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MOST Delta filament as guide.JPG This page was part of an MTU course MSE4777 OA and MSE4777 OB/MSE5777/EE4777/EE5777: Open-source 3-D printing

Please leave comments using the discussion tab. The course runs in the Fall semester. It is not open edit.

Ergonomic Bike Grips[edit]

Project developed by Cjthormodson (talk) 
This OSAT has been designed but not yet tested - use at own risk.
This OSAT has been prototyped.

You can help Appropedia by contributing to the next step in this OSAT's status.


Bicycles are a mode of transportation used throughout the world. There are 3 pieces of a bicycle that interact with the users. They are the seat, handlebar grips, and pedals. I set out to design and improve the bike grips that attach to the handlebars. I based my design off of Ergon GP1 Grips to be easily printed out of TPU or any other flexible filament. I believe this is appropriate for any user that has access to a 3D printer from people in 3rd world countries that use their bike out of necessity to someone that uses their bike for entertainment. This fulfills the need for a comfortable cheap alternative for current bike grips on the market. Below is a picture of the bike grips attached to a set of standard handlebars.

Bike Grip Print.jpg

Bill of Materials[edit]

  1. TPU printer filament or other flexible material
  2. Super Glue (optional)


Technical Specifications and Assembly Instructions[edit]

  • Use TPU Filament or other flexible printing material
  • Print at 20% Infill
  • Estimated Print Time 4hrs per grip (8 hrs total)
  • Assembly time is less than 60 seconds.

Assembly Instructions[edit]

  • After printing take grips and push them onto the bike handlebars. Make sure the bumped piece is facing towards you as shown in the picture below.
  • Add superglue before pushing on if desired.
Assembled Bike Grip

Common Problems and Solutions[edit]

  • NOTE Bike grips are designed to be press fit on standard mountain bike handlebars (22.2mm diameter)
  • Bike grips too loose. Open FreeCAD document and change hole diameter
  • Bike Grips too tight. Open FreeCAD document and change hole diameter

Cost savings[edit]

  • Print Material Cost $3.75
  • Ergon GP1 Grips $22.50
  • Money savings of $18.75 or over 88%

Benefited Internet Communities[edit]