Speed Brace Print Finished.jpg
FA info icon.svg Angle down icon.svg Project data
Type Speed brace
Authors Kyle Rautio
Location Michigan, United States
Status Designed
Made Yes
Replicated No
Cost USD 5.12
Uses industry
OKH Manifest Download
FA info icon.svg Angle down icon.svg Device data
Manufacturing files https://www.youmagine.com/designs/1-2-drive-speed-brace
Hardware license CC-BY-SA-4.0
Certifications Start OSHWA certification

This project stems from the OXFAM equipment catalog and attempts to make a 3D printed version of a speed brace. The purpose of this tool is to quickly remove fasteners after they have been broken loose using a breaker bar or ratchet. This tool is meant to be used with 1/2" drive sockets.

Bill of Materials[edit | edit source]

Here is a bill of materials. Costs are based on a $20.00 / Kg of PLA filament price:

Quantity Part Name Material (grams) Cost ($) Total ($)
2 Corner Joined 57.00 1.14 2.28
1 Coupling 21.00 0.42 0.42
1 Coupling Handle 14.00 0.28 0.28
1 Drive 11.00 0.22 0.22
1 Handle 31.00 0.62 0.62
1 Handle End 59.00 1.18 1.18
1 Key Long 4.00 0.08 0.08
1 Key Short 2.00 0.04 0.04
Total Cost $5.12

All STL files as well as source files can be found at youmagine.com [1]

Tools needed[edit | edit source]

Skills and knowledge needed[edit | edit source]

Technical Specifications and Assembly Instructions[edit | edit source]

Recommended Print Settings[edit | edit source]

All STL files are orientated for printing. Print all objects according to the quantities listed in the BOM (Two "Joined_Corner" pieces are required).

  • Layer Height: 0.25 mm
  • Infill: 100%
  • Support Material: None
  • Shell Thickness: 2 lines
  • Print Temp: 210 Degrees Celcius
  • Print Time: Approx. 10 Hours

Part Preparation[edit | edit source]

  1. Clean all mating edges with a hobby knife. Be careful not to take too much off.
  2. Test fit parts while prepping the matting edges.
  3. If parts get stuck together use a 1/2" wrench and hammer to separate them.
  4. Parts should fit snugly together so that small taps with a hammer will seat the parts together.

Assembly[edit | edit source]

Speed Brace Assembly.png
  1. Approximate Assembly Time: 30 Minutes
  2. After all parts are prepped lay them out as in the figure to the right.
  3. (Optional) Apply JB Weld or similar two part epoxy to all joints.
  4. Make sure the fat end of the handle is away from the drive end.
  5. Seat all parts with a hammer.

Common Problems and Solutions[edit | edit source]

  • If 100% Infill does not provide enough strength there are a few options.
    • Epoxy all joints
    • Try an alternate print material
    • Future consideration: may redesign with an overall larger cross section area.

Cost savings[edit | edit source]

Commercial Equivalent[edit | edit source]

A 1/2" drive speed brace can be purchased for $41.08 from [2]

Savings in Dollars[edit | edit source]

Given the print cost of $5.12 shown in the BOM and the cost of the commercial equivalent being $41.08, the savings are $41.08 - $5.12 = $35.96 Savings

Savings in Percent[edit | edit source]

Given the dollar savings of $35.96 calculated above and the cost of the commercial equivalent being $41.08, the percentage savings are ($35.96 / $41.08) *100 = 87.54 % Savings

References[edit | edit source]

The following website was used to obtain dimensions for the 1/2" socket drive: Engineers Edge - Standard Square Drives for Socket Tools, ASA B5.38 (1958) Available: http://www.engineersedge.com/hardware/square-drive-tools.htm

FA info icon.svg Angle down icon.svg Page data
Keywords 3d printing, fastener, speed brace, tools, osat 3d-printable designs, plastic
SDG SDG09 Industry innovation and infrastructure
Authors Kyle Rautio
License CC-BY-SA-3.0
Organizations MTU, MOST, MY4777
Language English (en)
Related 0 subpages, 8 pages link here
Aliases 1/2" Drive Speed Brace, 3D printed 1/2" drive speed brace
Impact 1,223 page views
Created December 5, 2016 by Kyle Rautio
Modified June 18, 2024 by Felipe Schenone
Cookies help us deliver our services. By using our services, you agree to our use of cookies.