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| type = Paper | |||
| cite-as = Amberlee S. Haselhuhn, Eli J. Gooding, Alexandra G. Glover, Gerald C. Anzalone, Bas Wijnen, Paul G. Sanders, Joshua M. Pearce. [http://online.liebertpub.com/doi/abs/10.1089/3dp.2014.0015 Substrate Release Mechanisms for Gas Metal Arc 3-D Aluminum Metal Printing]. ''3D Printing and Additive Manufacturing''. 1(4): 204-209 (2014). DOI: http://dx.doi.org/10.1089/3dp.2014.0015 [https://www.academia.edu/17589088/Substrate_Release_Mechanisms_for_Gas_Metal_Arc_3-D_Aluminum_Metal_Printing open access] | |||
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Limited material options, prohibitively expensive equipment, and high production costs currently limit the ability of small and medium enterprises to use 3D printing to prototype and manufacture metallic goods. A low-cost [[open-source 3D metal printer]] that utilizes gas metal arc welding technology has been developed that could make metal printing accessible to the average consumer. Unfortunately, this technology would demand access to expensive cutting tools for part removal from the substrate. This article investigates several substrate treatments to provide a low-cost method to easily remove 3D-printed 1100 aluminum parts from a reusable substrate. Coatings of aluminum oxide and boron nitride on 1100 aluminum and A36 low-carbon steel substrates were tested. Lap shear tests were performed to assess the interlayer adhesion between the printed metal part and the print substrate. No warping of the substrate was observed during printing. It was determined that boron nitride-coated low-carbon steel provided the lowest adhesion strength. Printing aluminum on uncoated low-carbon steel also allowed easy removal of the aluminum part with the benefit of no additional coating steps or costs. | |||
== | {{MOST-RepRap}} | ||
== See also == | |||
* [[In Situ Formation of Substrate Release Mechanisms for Gas Metal Arc Weld Metal 3-D Printing]] | |||
* [[Applications of Open Source GMAW-Based Metal 3-D Printing]] | |||
* [[Open-source metal 3-D printer]] - for original paper and build plans for printer | * [[Open-source metal 3-D printer]] - for original paper and build plans for printer | ||
* [[Slicer and process improvements for open-source GMAW-based metal 3-D printing]] | |||
* [[Aluminum substrate cleaning for 3-D printing:MOST]] | |||
* [[Código abierto Impresora 3-D para Metales]] | * [[Código abierto Impresora 3-D para Metales]] | ||
* [[MOST open-source metal 3-D printer v2]] | * [[MOST open-source metal 3-D printer v2]] | ||
* [[Hypoeutectic Aluminum–Silicon Alloy Development for GMAW-Based 3-D Printing Using Wedge Castings]] | |||
* [[Low-cost Open-Source Voltage and Current Monitor for Gas Metal Arc Weld 3-D Printing]] | |||
* [[Integrated Voltage—Current Monitoring and Control of Gas Metal Arc Weld Magnetic Ball-Jointed Open Source 3-D Printer]] | |||
* [[3D Metal Printing Slicer Plugin]] | |||
* [[Open Source Arc Analyzer: Multi-Sensor Monitoring of Wire Arc Additive Manufacturing]] | |||
* [[Particle Swarm Optimization of Printing Parameters for Open-Source TIG-Based Metal 3D Printing]] | |||
== In the News == | |||
* [http://3dprint.com/29944/diy-metal-printing-garage/ DIY Metal 3D Printing Coming to Your Garage Soon With No Warping & Easy Removal From Print Bed] - 3DPrint.com | * [http://3dprint.com/29944/diy-metal-printing-garage/ DIY Metal 3D Printing Coming to Your Garage Soon With No Warping & Easy Removal From Print Bed] - 3DPrint.com | ||
* [http://www.3dhoo.com/3ddyzx/20141212-11152.html 低成本金属3D打印技术研究取得突破性进展] - 3DHoo | * [http://www.3dhoo.com/3ddyzx/20141212-11152.html 低成本金属3D打印技术研究取得突破性进展] - 3DHoo | ||
* [http://www.dfrobot.com.cn/community/thread-10428-1-1.html 低成本金属3D打印技术研究获得突破性进展 ] - DFRobot | * [http://www.dfrobot.com.cn/community/thread-10428-1-1.html 低成本金属3D打印技术研究获得突破性进展 ] - DFRobot | ||
* [http://www.3ddayin.net/zx/11131.html 密歇根理工开发出廉价、容易后处理的金属3D打印技术] - 3Ddayin | * [http://www.3ddayin.net/zx/11131.html 密歇根理工开发出廉价、容易后处理的金属3D打印技术] - 3Ddayin | ||
* [http://www.3ders.org/articles/20141211-michigan-tech-developed-cheap-and-easy-post-printing-techniques-for-metal-objects.html Michigan Tech developed cheap and easy post-printing techniques for metal objects] - 3Ders | |||
* [http://www.liebertpub.com/global/pressrelease/lower-cost-metal-3d-printing-solution-available/1601/ Lower-Cost Metal 3D Printing Solution Available] - Mary Ann Liebert PR, [http://www.eurekalert.org/pub_releases/2015-02/mali-lm3021015.php Eureka Alert], [http://phys.org/news/2015-02-lower-cost-metal-d-solution.html Phys.org],[http://www.nanowerk.com/news2/gadget/newsid=38988.php Nanowerk], [http://www.ecnmag.com/news/2015/02/lower-cost-metal-3-d-printing-solution-available?et_cid=4409890&et_rid=801049485&location=top ECN Magazine] | |||
* [http://web.archive.org/web/20160305153400/http://advancedmanufacturing.co.uk/news/substrate-success-3d-printed-metal-parts Substrate success for 3D printed metal parts] - Advanced Manufacturing UK | |||
* [http://www.eurekamagazine.co.uk/design-engineering-news/substrate-release-mechanisms-lower-cost-of-metal-3d-printing/73787/ Substrate release mechanisms lower cost of metal 3D printing]- Eureka Magazine UK | |||
{{Page data | |||
| title-tag = Substrate Release Mechanisms for GMAW Aluminum | |||
}} | |||
[[ | [[Category:MOST completed projects and publications]] | ||
[[Category:MOST RepRap methods]] | [[Category:MOST RepRap methods]] | ||
[[Category:3D printing]] | [[Category:3D printing]] | ||
[[Category:Metal working]] | [[Category:Metal working]] | ||
[[Category:Metals]] | [[Category:Metals]] | ||
[[Category:Metal 3D printing]] | |||
Latest revision as of 15:57, 23 February 2024
Limited material options, prohibitively expensive equipment, and high production costs currently limit the ability of small and medium enterprises to use 3D printing to prototype and manufacture metallic goods. A low-cost open-source 3D metal printer that utilizes gas metal arc welding technology has been developed that could make metal printing accessible to the average consumer. Unfortunately, this technology would demand access to expensive cutting tools for part removal from the substrate. This article investigates several substrate treatments to provide a low-cost method to easily remove 3D-printed 1100 aluminum parts from a reusable substrate. Coatings of aluminum oxide and boron nitride on 1100 aluminum and A36 low-carbon steel substrates were tested. Lap shear tests were performed to assess the interlayer adhesion between the printed metal part and the print substrate. No warping of the substrate was observed during printing. It was determined that boron nitride-coated low-carbon steel provided the lowest adhesion strength. Printing aluminum on uncoated low-carbon steel also allowed easy removal of the aluminum part with the benefit of no additional coating steps or costs.
See also[edit | edit source]
- In Situ Formation of Substrate Release Mechanisms for Gas Metal Arc Weld Metal 3-D Printing
- Applications of Open Source GMAW-Based Metal 3-D Printing
- Open-source metal 3-D printer - for original paper and build plans for printer
- Slicer and process improvements for open-source GMAW-based metal 3-D printing
- Aluminum substrate cleaning for 3-D printing:MOST
- Código abierto Impresora 3-D para Metales
- MOST open-source metal 3-D printer v2
- Hypoeutectic Aluminum–Silicon Alloy Development for GMAW-Based 3-D Printing Using Wedge Castings
- Low-cost Open-Source Voltage and Current Monitor for Gas Metal Arc Weld 3-D Printing
- Integrated Voltage—Current Monitoring and Control of Gas Metal Arc Weld Magnetic Ball-Jointed Open Source 3-D Printer
- 3D Metal Printing Slicer Plugin
- Open Source Arc Analyzer: Multi-Sensor Monitoring of Wire Arc Additive Manufacturing
- Particle Swarm Optimization of Printing Parameters for Open-Source TIG-Based Metal 3D Printing
In the News[edit | edit source]
- DIY Metal 3D Printing Coming to Your Garage Soon With No Warping & Easy Removal From Print Bed - 3DPrint.com
- 低成本金属3D打印技术研究取得突破性进展 - 3DHoo
- 低成本金属3D打印技术研究获得突破性进展 - DFRobot
- 密歇根理工开发出廉价、容易后处理的金属3D打印技术 - 3Ddayin
- Michigan Tech developed cheap and easy post-printing techniques for metal objects - 3Ders
- Lower-Cost Metal 3D Printing Solution Available - Mary Ann Liebert PR, Eureka Alert, Phys.org,Nanowerk, ECN Magazine
- Substrate success for 3D printed metal parts - Advanced Manufacturing UK
- Substrate release mechanisms lower cost of metal 3D printing- Eureka Magazine UK