Get our free book on rainwater now - To Catch the Rain.
Substrate Release Mechanisms for Gas Metal Arc Weld 3D Aluminum Metal Printing
| By Michigan Tech's Open Sustainability Technology Lab.
Wanted: Students to make a distributed future with solar-powered open-source 3-D printing.
|This page is part of an international project to use RepRap 3-D printing to make OSAT for sustainable development. Learn more.
Research: Open source 3-D printing of OSAT • RecycleBot • LCA of home recycling • Green Distributed Recycling • Ethical Filament • LCA of distributed manufacturing • RepRap LCA Energy and CO2 • Solar-powered RepRaps • solar powered recyclebot • Feasibility hub • Mechanical testing • RepRap printing protocol: MOST• Lessons learned • MOST RepRap Build • MOST Prusa Build • MOST HS RepRap build • RepRap Print Server
- Amberlee S. Haselhuhn, Eli J. Gooding, Alexandra G. Glover, Gerald C. Anzalone, Bas Wijnen, Paul G. Sanders, Joshua M. Pearce. Substrate Release Mechanisms for Gas Metal Arc 3-D Aluminum Metal Printing. 3D Printing and Additive Manufacturing. 1(4): 204-209 (2014). DOI: http://dx.doi.org/10.1089/3dp.2014.0015 open access
Limited material options, prohibitively expensive equipment, and high production costs currently limit the ability of small and medium enterprises to use 3D printing to prototype and manufacture metallic goods. A low-cost open-source 3D metal printer that utilizes gas metal arc welding technology has been developed that could make metal printing accessible to the average consumer. Unfortunately, this technology would demand access to expensive cutting tools for part removal from the substrate. This article investigates several substrate treatments to provide a low-cost method to easily remove 3D-printed 1100 aluminum parts from a reusable substrate. Coatings of aluminum oxide and boron nitride on 1100 aluminum and A36 low-carbon steel substrates were tested. Lap shear tests were performed to assess the interlayer adhesion between the printed metal part and the print substrate. No warping of the substrate was observed during printing. It was determined that boron nitride-coated low-carbon steel provided the lowest adhesion strength. Printing aluminum on uncoated low-carbon steel also allowed easy removal of the aluminum part with the benefit of no additional coating steps or costs.
- In Situ Formation of Substrate Release Mechanisms for Gas Metal Arc Weld Metal 3-D Printing
- Applications of Open Source GMAW-Based Metal 3-D Printing
- Open-source metal 3-D printer - for original paper and build plans for printer
- Slicer and process improvements for open-source GMAW-based metal 3-D printing
- Aluminum substrate cleaning for 3-D printing:MOST
- Código abierto Impresora 3-D para Metales
- MOST open-source metal 3-D printer v2
- Hypoeutectic Aluminum–Silicon Alloy Development for GMAW-Based 3-D Printing Using Wedge Castings
- Low-cost Open-Source Voltage and Current Monitor for Gas Metal Arc Weld 3-D Printing
- Integrated Voltage—Current Monitoring and Control of Gas Metal Arc Weld Magnetic Ball-Jointed Open Source 3-D Printer
- 3D Metal Printing Slicer Plugin
In the News
- DIY Metal 3D Printing Coming to Your Garage Soon With No Warping & Easy Removal From Print Bed - 3DPrint.com
- 低成本金属3D打印技术研究取得突破性进展 - 3DHoo
- 低成本金属3D打印技术研究获得突破性进展 - DFRobot
- 密歇根理工开发出廉价、容易后处理的金属3D打印技术 - 3Ddayin
- Michigan Tech developed cheap and easy post-printing techniques for metal objects - 3Ders
- Lower-Cost Metal 3D Printing Solution Available - Mary Ann Liebert PR, Eureka Alert, Phys.org,Nanowerk, ECN Magazine
- Substrate success for 3D printed metal parts - Advanced Manufacturing UK
- Substrate release mechanisms lower cost of metal 3D printing- Eureka Magazine UK