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[[File:RotorV2.PNG|thumb]] | [[File:RotorV2.PNG|thumb]] | ||
{{Project data | |||
| authors = User:Jordan Null, User:StowieJ, User:Aesleder | |||
| years = 2019 | |||
| made = Yes | |||
| replicated = No | |||
}} | |||
[[File:MotorMount.PNG|thumb]] | |||
[[File:StatorV2.PNG|thumb]] | |||
A [https://www.micromo.com/products/stepper-motors Market Equivalent Motor] by [https://www.micromo.com/dc-motors/ DC Micro Motors] People looking to purchase motors similar to the ones produce here would be our target audience. | A [https://www.micromo.com/products/stepper-motors Market Equivalent Motor] by [https://www.micromo.com/dc-motors/ DC Micro Motors] People looking to purchase motors similar to the ones produce here would be our target audience. | ||
Things lacking from this design that are to be improved upon: | Things lacking from this design that are to be improved upon: | ||
* There is a lot of expensive composite materials in this design. This can be cut down to improve cost savings. | * There is a lot of expensive composite materials in this design. This can be cut down to improve cost savings. | ||
* Being able to build your own at home can cut down on downtime and failures | * Being able to build your own at home can cut down on downtime and failures | ||
Line 26: | Line 29: | ||
# Updating design for coil winding ease | # Updating design for coil winding ease | ||
# Track data to compare to market motors | # Track data to compare to market motors | ||
== Design == | == Design == | ||
=== Hardware === | === Hardware === | ||
# [https://www.amazon.com/Groove-Bearing-Bearings-Skateboard-Printer/dp/B07FGVFN6F/ref=sr_1_3?keywords=bearings&qid=1573175779&sr=8-3 Roller Skate Bearings for collar shaft] | # [https://www.amazon.com/Groove-Bearing-Bearings-Skateboard-Printer/dp/B07FGVFN6F/ref=sr_1_3?keywords=bearings&qid=1573175779&sr=8-3 Roller Skate Bearings for collar shaft] | ||
# [https://www.proto-pasta.com/products/magnetic-iron-pla Magnetic PLA ] | # [https://www.proto-pasta.com/products/magnetic-iron-pla Magnetic PLA] | ||
# [https://www.amazon.com/Eisco-Labs-Aluminum-Diameter-Length/dp/B00KRNKQGI/ref=lp_11260297011_1_5?s=industrial&ie=UTF8&qid=1573175911&sr=1-5 Shaft for rotational output] | # [https://www.amazon.com/Eisco-Labs-Aluminum-Diameter-Length/dp/B00KRNKQGI/ref=lp_11260297011_1_5?s=industrial&ie=UTF8&qid=1573175911&sr=1-5 Shaft for rotational output] | ||
# [https://www.amazon.com/RC-Brushless-Electric-Controller-bullet/dp/B071GRSFBD/ref=sr_1_3?keywords=RC+ESC&qid=1574169845&sr=8-3 RC ESC] | # [https://www.amazon.com/RC-Brushless-Electric-Controller-bullet/dp/B071GRSFBD/ref=sr_1_3?keywords=RC+ESC&qid=1574169845&sr=8-3 RC ESC] | ||
# [https://www.amazon.com/EL-CP-003-Breadboard-Solderless-Distribution-Connecting/dp/B01EV6LJ7G/ref=sr_1_2_sspa?keywords=Breadboard&qid=1574169878&sr=8-2-spons&psc=1&spLa=ZW5jcnlwdGVkUXVhbGlmaWVyPUEzODUyTUJIV1FRMzdBJmVuY3J5cHRlZElkPUEwMTExNDE4MzRZQTdIVzVTNjIzNCZlbmNyeXB0ZWRBZElkPUEwNTI0ODkxMTVLQVI1Vk9QVEE5OCZ3aWRnZXROYW1lPXNwX2F0ZiZhY3Rpb249Y2xpY2tSZWRpcmVjdCZkb05vdExvZ0NsaWNrPXRydWU= Breadboard for electronic wiring] | # [https://www.amazon.com/EL-CP-003-Breadboard-Solderless-Distribution-Connecting/dp/B01EV6LJ7G/ref=sr_1_2_sspa?keywords=Breadboard&qid=1574169878&sr=8-2-spons&psc=1&spLa=ZW5jcnlwdGVkUXVhbGlmaWVyPUEzODUyTUJIV1FRMzdBJmVuY3J5cHRlZElkPUEwMTExNDE4MzRZQTdIVzVTNjIzNCZlbmNyeXB0ZWRBZElkPUEwNTI0ODkxMTVLQVI1Vk9QVEE5OCZ3aWRnZXROYW1lPXNwX2F0ZiZhY3Rpb249Y2xpY2tSZWRpcmVjdCZkb05vdExvZ0NsaWNrPXRydWU= Breadboard for electronic wiring] | ||
# [https://www.amazon.com/Hilitchi-B1K-B1M-Potentiometer-Knurled-Terminals/dp/B07KCWM71T/ref=sr_1_2_sspa?keywords=potentiometer&qid=1574169912&sr=8-2-spons&psc=1&spLa=ZW5jcnlwdGVkUXVhbGlmaWVyPUEyWVpCTkRJTUtYOTI1JmVuY3J5cHRlZElkPUEwNzA1NzMzMlZQUzBCU0RITldEWCZlbmNyeXB0ZWRBZElkPUEwMjA2Nzc1M1ZVSUkyM0hJV1dUUCZ3aWRnZXROYW1lPXNwX2F0ZiZhY3Rpb249Y2xpY2tSZWRpcmVjdCZkb05vdExvZ0NsaWNrPXRydWU= Potentiometer for motor control] | # [https://www.amazon.com/Hilitchi-B1K-B1M-Potentiometer-Knurled-Terminals/dp/B07KCWM71T/ref=sr_1_2_sspa?keywords=potentiometer&qid=1574169912&sr=8-2-spons&psc=1&spLa=ZW5jcnlwdGVkUXVhbGlmaWVyPUEyWVpCTkRJTUtYOTI1JmVuY3J5cHRlZElkPUEwNzA1NzMzMlZQUzBCU0RITldEWCZlbmNyeXB0ZWRBZElkPUEwMjA2Nzc1M1ZVSUkyM0hJV1dUUCZ3aWRnZXROYW1lPXNwX2F0ZiZhY3Rpb249Y2xpY2tSZWRpcmVjdCZkb05vdExvZ0NsaWNrPXRydWU= Potentiometer for motor control] | ||
# [https://www.amazon.com/30-Pack-15-6-5-Rectangular-Magnets/dp/B077BWCC8D/ref=sr_1_6?keywords=Rectangular+magnets&qid=1574169989&sr=8-6 Magnets for inserts] | |||
== Software == | == Software == | ||
With assistance provided from [ | [[File:ArduinoCode.PNG|Arduino Code]] | ||
With assistance provided from [https://web.archive.org/web/20210117020637/https://howtomechatronics.com/tutorials/arduino/arduino-brushless-motor-control-tutorial-esc-bldc/ Arduino Brushless Motor Controllers] | |||
=== 3-D Printable Parts === | === 3-D Printable Parts === | ||
==Version 1 | == Version 1 == | ||
# [[File: | |||
# [[File:6N Stator Short.scad| Short 6 pole Stator Core]] | # [[File:Rotor test.scad|Rotor Test Blades]] | ||
# [[File:Rotor PrintedAx.scad| Short Rotor]] | # [[File:6N Stator Short.scad|Short 6 pole Stator Core]] | ||
# [[File:Rotor PrintedAx.scad|Short Rotor]] | |||
# [[File:8P Rotor Short V2.scad]] | # [[File:8P Rotor Short V2.scad]] | ||
# [[File:9N Stator Long.scad| 9 Pole Long Stator Core]] | # [[File:9N Stator Long.scad|9 Pole Long Stator Core]] | ||
# [[File:9N Stator Short.scad| 9 Pole Short Stator Core]] | # [[File:9N Stator Short.scad|9 Pole Short Stator Core]] | ||
# [[File:12N Stator Short.scad| 12 Pole Short Stator Core]] | # [[File:12N Stator Short.scad|12 Pole Short Stator Core]] | ||
# [[File:12P Rotor Short.scad| 12 Pole Short Rotor]] | # [[File:12P Rotor Short.scad|12 Pole Short Rotor]] | ||
# [[File:Mount Bot V1.scad| Bottom Motor Mount]] | # [[File:Mount Bot V1.scad|Bottom Motor Mount]] | ||
# [[File:Mount Top V1.scad| Top Motor Mount]] | # [[File:Mount Top V1.scad|Top Motor Mount]] | ||
==Version 2 | |||
== Version 2 == | |||
# [[File:StatorNoTooth.scad|Stator for Winding]] | # [[File:StatorNoTooth.scad|Stator for Winding]] | ||
# [[File:WindingPole Single.scad| Teeth for Winding Stator]] | # [[File:WindingPole Single.scad|Teeth for Winding Stator]] | ||
# [[File:Mount PrintedTooth.scad| Printed Teeth for Mount]] | # [[File:Mount PrintedTooth.scad|Printed Teeth for Mount]] | ||
# [[File:Rotor PrintedTooth.scad| Printed Teeth for Rotor]] | # [[File:Rotor PrintedTooth.scad|Printed Teeth for Rotor]] | ||
# [[File:BearingRetainer PrintedAx.scad| Bearing Retainer Hold]] | # [[File:BearingRetainer PrintedAx.scad|Bearing Retainer Hold]] | ||
# [[File:Stator PrintedTooth.scad| Stator Teeth]] | # [[File:Stator PrintedTooth.scad|Stator Teeth]] | ||
# [[File:Mount PrintedAx.scad| Mount]] | # [[File:Mount PrintedAx.scad|Mount]] | ||
# [[File:Stator PrintedAx.scad| Stator]] | # [[File:Stator PrintedAx.scad|Stator]] | ||
# [[File:Rotor PrintedAx.scad| Short Rotor]] | # [[File:Rotor PrintedAx.scad|Short Rotor]] | ||
== Running Motor == | == Running Motor == | ||
Just a sample video of our motor running using a basic RC ESC, breadboard, and potentiometer. | {{Video|D0KY4R3jtMw}} | ||
Just a sample video of our motor running using a basic RC ESC, breadboard, and potentiometer. | |||
== The next steps == | == The next steps == | ||
Our teams next steps are to finish gathering materials, running tests and collecting data for comparison. | Our teams next steps are to finish gathering materials, running tests and collecting data for comparison. | ||
We could fine tune our designs for tighter tolerances to get better efficiency. | We could fine tune our designs for tighter tolerances to get better efficiency. | ||
== References == | |||
<!-- This code is for placing the citation you included above. If you did not use the<ref>code, please delete this. --> | |||
== | <references /> | ||
== Contact details == | |||
This Motor was designed by Andy Sledder, John Stough, and Jordan Null. Please reach out via our Appropedia pages for more custom designs. | |||
[[User:StowieJ|John Stough]] [[User:Jordan Null|Jordan Null]] ([[User talk:Jordan Null|talk]]) [[User:Aesleder|Aesleder]] ([[User talk:Aesleder|talk]]) | |||
== | {{Page data | ||
| keywords = 3D printing, arduino, breadboard, micro motor, magnets, metal, plastic | |||
| sdg = SDG09 Industry innovation and infrastructure | |||
| published = 2019 | |||
| organizations = MTU, Michigan_Tech's_Open_Sustainability_Technology_Lab | |||
| license = CC-BY-SA-3.0 | |||
| language = en | |||
}} | |||
[[Category:3D printing]] | |||
[[ | [[Category:Magnets]] | ||
[[Category:Plastic]] | |||
[[Category: |
Latest revision as of 16:19, 18 June 2024
A Market Equivalent Motor by DC Micro Motors People looking to purchase motors similar to the ones produce here would be our target audience.
Things lacking from this design that are to be improved upon:
- There is a lot of expensive composite materials in this design. This can be cut down to improve cost savings.
- Being able to build your own at home can cut down on downtime and failures
- Product is designed for future applications to insert printed magnets.
- The design is parametric for different pole combinations.
The first prototype of the motor had clearance issues, and we are hoping to have this issue resolved through design iterations and slower print speeds. This has not been tested for comparison metrics, but once we get the magnets and ESC we will begin to track data.
Project goals[edit | edit source]
- Create a repeatable and cost effective motor design
- Design magnetic slots for future applications
- Updating design for coil winding ease
- Track data to compare to market motors
Design[edit | edit source]
Hardware[edit | edit source]
- Roller Skate Bearings for collar shaft
- Magnetic PLA
- Shaft for rotational output
- RC ESC
- Breadboard for electronic wiring
- Potentiometer for motor control
- Magnets for inserts
Software[edit | edit source]
With assistance provided from Arduino Brushless Motor Controllers
3-D Printable Parts[edit | edit source]
Version 1[edit | edit source]
- File:Rotor test.scad
- File:6N Stator Short.scad
- File:Rotor PrintedAx.scad
- File:8P Rotor Short V2.scad
- File:9N Stator Long.scad
- File:9N Stator Short.scad
- File:12N Stator Short.scad
- File:12P Rotor Short.scad
- File:Mount Bot V1.scad
- File:Mount Top V1.scad
Version 2[edit | edit source]
- File:StatorNoTooth.scad
- File:WindingPole Single.scad
- File:Mount PrintedTooth.scad
- File:Rotor PrintedTooth.scad
- File:BearingRetainer PrintedAx.scad
- File:Stator PrintedTooth.scad
- File:Mount PrintedAx.scad
- File:Stator PrintedAx.scad
- File:Rotor PrintedAx.scad
Running Motor[edit | edit source]
Just a sample video of our motor running using a basic RC ESC, breadboard, and potentiometer.
The next steps[edit | edit source]
Our teams next steps are to finish gathering materials, running tests and collecting data for comparison. We could fine tune our designs for tighter tolerances to get better efficiency.
References[edit | edit source]
Contact details[edit | edit source]
This Motor was designed by Andy Sledder, John Stough, and Jordan Null. Please reach out via our Appropedia pages for more custom designs. John Stough Jordan Null (talk) Aesleder (talk)