Device data
Manufacturing files
Software license [ ]
Hardware license [ ]
Project data
Authors Kirill Kudaev
Status Open design
Completed 2017
Made? No
Replicated? No
Cost USD $ 1
Export to Open Know How Manifest
Page data
Type Device, Project
Keywords 3D printing, bicycle, bike handlebar, osat, plastic
SDGs Sustainable Development Goals SDG09 Industry innovation and infrastructure
Authors Kirill Kudaev
Kathy Nativi
Published 2017
License CC BY-SA 3.0
Affiliations ENGR242
Principia College
Language English (en)
Page views 548

Customizable Bike Handlebar Plug designed using OpenSCAD.

Bill of Materials[edit | edit source]

  • A bike with a handlebar
  • 3D printed Bike Handlebar Plug

Tools needed[edit | edit source]

  • Jellybox or similar RepRap 3-D printer

Skills and knowledge necessary to make the OSAT[edit | edit source]

  • None except for having an OpenSCAD software in order to customize the plug.

Technical specifications and assembly instructions[edit | edit source]

  1. Both a .scad and a .stl file will be provided through a Github link for easy download. Files
  2. To successfully print the file make sure your printer is calibrated for a successful print, ie. the extruder produces enough filament for an accurate and reliable print.
  3. A print time is estimated to be roughly 50 minutes at a 20 percent infill rate. Times will change based upon individual printer settings.
  4. Assembly for the OSAT product takes seconds and involves taking the print and plugging it in the bike handlebar.

Common problems and solutions[edit | edit source]

  • Make sure to customize the plug parameters using OpenSCAD software in case the default design doesn't fit the handlebar

Cost savings[edit | edit source]

Files[edit | edit source]

Picture Title Description
BikeplugOpenSCAD.png Bike Handlebar Plug OpenSCAD model Designed using OpenSCAD. File
BikeplugmySTL.png Bike Handlebar Plug STL model Designed using OpenSCAD. File