AEF informational kiosk
The Arcata Educational Farm has been operating as a CSA (Community-Supported Agriculture establishment) in Arcata, California since 1993. This farm allows students, residents, and local farmers to work side-by-side in their efforts to accomplish goals such as sustainable agriculture and valuable work experience. The farm also allows fresh organic produce to be sold as shares to stockholders and members of the organization.
As students enrolled in the ENGR305 class, we decided to build an earthen informational kiosk at the entrance of the farm. The earthen wall will be constructed with a cobb base, and will than be coated with an earthen plaster finish. The kiosk will serve not only as an entrance piece to the farm, but also as a place to learn about current and past projects constructed at this site. Projects such as the AEF solar water heater , or the AEF spiral herb garden.
 Opportunity Definition
- Luke Pedersen and Andrew Spickerman are working with the Arcata Educational Farm.
- The project is to build an earthen kiosk at the entrance of the garden.
- The informational kiosk will take approximately fifteen weeks to complete and will be finished by May 15th, 2010.
- 930 Old Arcata Road
- Arcata, CA 95521
;Why: The practical purposes of this wall would be to serve as an entrance piece and as a place to obtain infromation about the farm. Most importantly it would serve as an educational tool based at the farm.
 Literature Review
 Gathering Materials
It is a good idea to use as many on-site or near-by materials as possible when working with cobb. Cobb requires a vast amount of materials that are very labor and time intensive to acquire. Here is a list of the materials you will need:
- Water and a way to transport it to the construction site
- Clay, Sand, and Straw which are the key building materials used for cobb
- Foundation: Cement, Stone, and Mortar are examples of what can be used
- A reliable Vehicle to transport materials
- Roofing to protect the wall from the elements: A variety of different types of roofing can be used
- Tarps to mix your cob
- Multipurpose buckets: The more the better
- Carpentry tools such as hammers, nails, screws, levels, measuring tape, etc.
- Earth moving tools such as shovels and wheel barrels
- Plastering tools and materials: horse or cow manure, clays with pigment, trowels, and smoothing tools such as paint brushes
- Lots of friends to help build
Testing Clay Content:
The soil shake test is used to determine how much clay is in the makeup of the soil. This simple process involves filling a glass jar with water and soil which is than shaken vigorously for up to a minute. The jar should be left undisturbed for roughly 24 hours, or until the contents of the jar has completely settled. The sand will settle first at the bottom, with the silt settling second on top of the sand. The clay will take the longest to settle on top of the silt, and the organic materials will float to the top of the water.
Test bricks are constructed to find the best ratio of sand to clay to straw. After the soil shake test has determined the makeup of the soil, the builder will than be able to decide whether to add excess sand or clay to the mixture. One effective method is to make test bricks with more and more sand until the brick no longer holds together, which is a clear indicator of too much sand in the mixture. The builder should make at least three different samples of clay/sand mixtures, which will allow for different amounts of straw to be added accordingly to each brick.
Once The Bricks Have Dried
There is too much sand in the mixture if sand can easily be rubbed off of the finished bricks. There is too much clay in the mixture if the finished bricks have numerous cracks when dried. The strength of the bricks can also be tested by holding them at various distances to the ground and allowing them to drop. The mixtures that yield the strongest bricks should be considered.
 Building a foundation
The first thing that needs to be considered when laying a foundation is to have a loose aggregate added directly underneath and around the actual cob wall. We layed crushed gravel under are foundation to serve as a stopgap, which will keep the immediate area free from becoming muddy during the winter season. After we layed our crushed gravel, we decided to go with a poured cement slab as our foundation. We first needed to build and align a form that served as retaing walls for our poured cement. Once we built the form, we evened out the gravel area using a level and hammered numerous 18-inche stakes around the perimeter. We than poured approximately six inches of cement into our securely held form, and allowed it to dry for 72 hours. Once the slab had dried, we removed the form by hammering each board away from the slab which left us with a rectangular slab of cement that was 5 feet long, 15 inches wide, and 6 inches deep.
 Making Cob
Cob is created by using a combination of compression and mixing. The way we decided to do this was we piled a mixture of two parts sand and one part clay onto a tarp. We than repeatedly stomped the mixture together with our feet, and rolled the tarp upon itself, making cigar shaped piles of clay and sand. Once the mixture was similar to coarse clay, we added straw to the mix and continued to roll and stomp. Once the consistency had changed from a dough like texture to that with much more plasticity, we added the straw and began forming bricks to add to our wall. If the mix is too dry and the straw does not take, this is the builders cue to add more water. If the mix is too wet, than the bricks will begin to sag to one side of the wall after they have been applied. This is the problem we repeatedly faced during this project because we live in such a wet community..
In order to protect the wall from the elements, and to enhance its visual appeal, we decided to use a lime plaster. Lime is used because it allows moisture to transpire across, but does not get soft itself. It is also extremely weather durable and resistant to cracking. Lime plaster is made from a lime morter, sand, and water. In order to give the lime a better color, we mixed in an iron oxide (red) pigment.
These are the most heavily weighted criteria. We weighted each criteria on a 1-10 scale, based on importantance, with 10 being the highest.
|Cost||We would like this project to cost no more than $200 dollars||5|
|Aesthetics||We want this to be a symbol of pride for the farm since it is at the immediate entrance||4|
|Educational Value||It must have enough space to post as many informational documents as possible||10|
|Maintainability||The wall must be strong and require very little maintenance (<1 hour) on an yearly basis||7|
|Sustainability||The use of common, local, and low impact materials||5|
|Durability||We want this wall to stand for at least ten to fifteen years||10|
 Additional Considerations
- Glass enclosurement to protect information pamphlets
- Simple frame and roof design
- Six-foot frame with five feet of earthen wall
There are a multitude of ways to construct an earthen kiosk. The wall itself will use a cob building technique which is primarily made of earthen materials. Much of this earthen material was acquired at the Arcata Educational Farm instead of purchasing them from a store. Gathering on-site materials will greatly reduce the price of constructing an earthen wall. A large portion of the overall cost will be associated with building the support frame, roof, and foundation. Donated or salvaged goods are a good way to reduce the total overall spending.
|Quantity||Material||Source||Cost ($)||Total ($)|
|1||2" C-clamp||Arcata Lumber||2.29||2.29|
|1||Rice Straw Bale||Three G's Hay & Grain||6.75||7.34|
|9 cubic feet||Crushed Rock||Eureka Ready Mix||Donated||0|
|About 6 Gallons||Gasoline (transportation)||Shell Gas||3.25||20.00|
|6||80-lb. Concrete Ready Mix Bags||Arcata Lumber||4.99||29.94|
|1||2x4 Fir Post||Arcata Lumber||2.24||2.24|
|1||4x8 Plywood Board||Arcata Lumber||11.99||11.99|
|1||Claw Hammer||Ace Hardware||8.99||8.99|
|1||Measuring Tape||Ace Hardware||5.49||5.49|
|1||9" Level||Ace Hardware||4.29||4.29|
|6||1x6x6 Cedar Panels||Arcata Lumber||1.99||11.94|
|3||4x4 Fir Post||Arcata Lumber||8.32||24.96|
|Lots||Nails||Arcata Lumber||Various Prices For Various Sizes||11.18|
|.5 lbs||Screws||Arcata Lumber||2.59/pound||1.35|
|2||Post-Base Attachments||Arcata Lumber||5.29||10.58|
|3||50-lb Fence Post Mix||Arcata Lumber||2.99||8.97|
 Project Timeline
This timeline was designed during the early stages of this project to keep us on a timeline that would allow us to finish the kiosk on time
|ITEM||PROPOSED DATE||DATE MET?|
|Obtain all materials||4/09/10||Completed|
|Begin cob construction||4/16/10||Completed|
|Begin roof construction||4/16/10||Completed|
|Finish all construction||5/10/10||Not Yet|
- ↑ Bee, Becky. The Cob Builders Handbook. Grove City, PA: Jenkins Publishing, 1997. 13-14. Print.
- ↑ How To Build Walks, Walls, & Patio Floors. 2nd ed. . Menlo Park, CA: Sunset Books, 1963. 29-31. Print.
- ↑ Bee, Becky. The Cob Builders Handbook. Grove City, PA: Jenkins Publishing, 1997. 20-24. Print.
- ↑ Hagsten, Ellen. Traditional & Sustainable Building. 2007. Print.