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Session 9. Design of Solar Water Heaters.[edit | edit source]

Total time: 4 hours
Objectives: To design a solar water heater
  To examine group dynamics and discuss decision-making styles
Resources: Burton, "Vertical and Horizontal Passive Solar Water Heater Plans"
  Baer, "Pro and Breadbox Solar Water Heater Plans"
Trainer Notes

The above resources should be available for use in this session.

Materials: Notebooks, pens, pencils, newsprint, felt-tip pens, drawing paper, T-squares, rulers, etc.

Procedures:

Step 1. (5 minutes)

Present the objectives and describe the session activities.

Step 2. (3 hours)

Have the participants form work groups, decide on a solar water heater design and develop a complete set of plans.

Trainer Notes

Explain that each group should begin the design process by identifying criteria for their solar water heaters. Criteria could be: low cost, simplicity, use of available materials, use of hand tools, durability (5 years), easily built and understood by non-technical people, etc. Explain that their plans should include: a materials list, a tools list, an estimated cost and a design drawing. Explain that one way for the group to decide on a design is to have each member of the group sketch as many solar water heaters as possible on notebook paper, then pick one sketch from the pile that best fits the group's criteria. Remind the participants that they will have only 20 hours to build and test their solar water heater, so the design should not be too complex. Mention that before construction can begin, each design must be checked for completeness and simplicity by the trainer and that the plans should include materials and tools lists. Explain that during this process, the group members should observe the group's decision-making styles since it will be discussed later in this session. Circulate among the small groups and offer your assistance. Do not force your ideas on the group. Encourage and support their design. An option here is to show the groups the copies of the solar water heater plans (from the Resources) to serve as a reference to the work they have done.

Step 3. (30 minutes)

Reconvene the groups and have them present their design criteria and their plans. Encourage questions, comments and discussion.

Trainer Notes

As the groups are presenting their designs, provide any necessary suggestions for improving feasibility, complete ness and simplicity. Remind the groups that you will be reviewing their plans in more detail before they begin construction.

Step 4. (20 minutes)

Review and discuss the dynamics of each construction group.

Trainer Notes

The following questions will stimulate and focus the discussion of each group: Who did what in the group during the design portion of the session? How were decisions made? How well did the group function? How were problems resolved? For more detailed information regarding group decision-making styles, refer to Phase I: Session 12, "Earthen Block Molds."

Step 5. (5 minutes)

Briefly review the session and conclude by explaining that the next session will involve the construction of solar water heaters using the plans developed during this session.

Session 10. Construction of Solar Water Heaters[edit | edit source]

Total time: 20 hours
Objectives: To use various tools in the construction of solar water heaters
  To build, monitor and assess a solar water heater
  To recognize and solve problems within the construction group
  To develop and present a complete explanation of the solar water heater
Resources: Attachment IV-10-A, "Monitoring and Assessing a Solar Water Heater"
Materials: Various size and shape water containers, from 4 liters (1 gallon) to 64 liters (16 gallons), flat black paint, sheet metal (aluminum, steel), wood (various sizes and lengths of dimensional lumber, plywood, etc.), sheet plastic, sheet vinyl, glass panes, insulation materials (straw, newspaper, cardboard, etc.), assorted and various tools (saws, shears, paint brushes, hammers, screwdrivers, putty knives, pencils, squares, nails, screws, bolts, pipe wrenches, pipe cutter, pipe vise, pipe threader, thread-sealing compound, pipe-threading oil, various lengths of pipe (12 and 18 mm I.D. galvanized and PVC plastic) and fittings (elbows, tees, couplings, valves, lock nuts, etc.).

Procedures:

Trainer Notes

This 20-hour session allows much latitude for individual trainer styles. It follows a format similar to the construction session for pedal/treadle power in Phase III. The following notes are here to give you some guidance and share some experiences that have worked well during past training programs. The session does not have to happen all at once. Since it is a 20 hour session, it should be complimented with other sessions, such as Health and Nutrition, the Role of the Volunteer in Development and other Core Technology sessions (See Phase calendar).It is helpful, in fact, to spread the construction time over as many days as possible, because the participants will then have more "spare time" to discuss their projects and their problems outside of session time. A four-hour session, however, should be considered a minimum, since tools and materials have to be set up and cleaned up. Six or eight hours of the day gives the participants plenty of time. Construction naturally follows design. Those groups with complete water heater plans (design drawings, materials lists, tool lists, etc.) should proceed with construction without waiting for the other groups. Therefore, some groups may begin slightly sooner than other groups.

Step 1. (Approximately 16 hours)

Have participants form construction groups and construct, test, modify and evaluate their solar water heater. Distribute and explain Attachment IV-10-A to help the participants with their assessment.

Trainer Notes

At the beginning of each construction period, have the participants discuss the events of the preceding day. Focus the discussions on the group dynamics and problem-solving methods that are being used by each group, what's working and what's not working, etc. This should take 15-25 minutes, depending on how many issues need to be brought up. Remind the participants of how many hours remain in the construction part of the phase and that some time near the end of the phase should be spent on the development of a presentation for their device. When time begins to get short, encourage the participants to focus on the essential tasks only and to split them among group members to help speed up the process. During the construction periods, you should keep in touch with how the groups are proceeding, taking time when necessary to show people how to properly use and care for tools. Don't intervene every time the group or an individual makes a mistake. Mistakes are an important part of the learning process. Intervene only if the safety of the group is in danger or if a certain decision will prove fruitless and take a large amount of time away from the group. Explain that any group that finishes one project may go on with another small project or begin preparations for the presentation of their device or do research on other types of solar construction. Allow 10-20 minutes at the end of each construction period for cleanup of the work site and shop area. At the end of the final construction session, plan about a halfan-hour for a thorough cleanup of the work site and shop area.

Step 2. (Approximately 4 hours)

Have the participants prepare for the final presentation of their solar water heaters. Provide them with relevant hints or guidelines.

The presentation does not have to be a straight lecture presentation, although this is always an option. Explain that they should try to think of ways to involve the people watching the presentation, to get their participation. Above all, stress the need for creativity, experimentation and various communication techniques.

MONITORING AND ASSESSING SOLAR-HEATED TEMPERATURE AND VOLUME

Each group should establish procedures to measure the amount and temperature of water. You will need a thermometer and a premeasured container for the water and a pen and paper to record the data each time the water is used.

Be sure to include the time of day the water was taken, the amount, the temperature and any relevant comments.

Plot a graph that illustrates water quantity vs. temperature.

From the graph and the data collected, determine how much water was available above the temperature stated in the heater design specifications.

Please answer the following questions:

Was the water heater properly sized for the volume and temperature required during the activities?

Does the system provide the volume and temperature to meet the design specifications?

If your yearly income was less than $5,000 per year, would you invest in this water heater? ($100 per year?)

Session 11. Multi-Media Standard First Aid[edit | edit source]

Total time: 8 hours
Objectives: To discuss cross-cultural factors which influence the way in which first aid is applied
  To discuss first aid as an appropriate technology for health
  To develop first aid skills and knowledge
Resources: American Red Cross, Multi-Media Standard First Aid Instructor's Manual
  Werner, Where There Is No Doctor, pp. 75-106
Trainer Notes

The Multi-Media Standard First Aid course offered by the American Red Cross provides a film, a student workbook, a first aid text and a final examination. This course can be obtained by contacting in advance any American Red Cross office. Outside of the United States, the central Red Cross office in the capital city should be contacted.

Materials: Film, projector and screen. Chalkboard or newsprint and felt-tip pens.
Trainer Notes

The Multi-Media course packet includes all necessary materials (bandages, splints, blankets, certificates, etc.) for conducting this course.

Procedures:

Trainer Notes

The Multi-Media course is recommended and covers all areas of emergency "first response." The course certifies participants in basic first aid for two years. It must be administered by a certified instructor. If any participants are already certified, they may serve as technical assistants. The course is designed in four units and can be given in one full day or spread out over several days. If there are more than 15 participants, it is recommended that you obtain assistance from an additional certified instructor.

Step 1. (20 minutes)

Give a brief introductory talk and encourage a discussion about the role of the Volunteer in emergency situations.

Trainer Notes

Include the following points: A definition of first aid. An understanding that the role of the volunteer does NOT include being a "barefoot doctor" The issue of fear and panic as a response to emergencies The appropriate applications in crosscultural settings (sex roles, customs, legalities, etc.) The idea of first aid as an appropriate technology for health and self-reliance

Step 2. (7 hours, 30 minutes)

Conduct the four units of the course as described in the Instructor's Manual.

Step 3. (10 minutes)

Reconvene and evaluate the first aid course.

Trainer Notes

The following questions will stimulate discussion: Do you feel the course has prepared you to respond to emergency situations? Was the format effective? How could the session be improved? Encourage participants to investigate in-country emergency volunteer facilities.

Session 12. Wind Technology[edit | edit source]

Total time: 2 hours
Objectives: To describe the characteristics of a good wind site
  To identify several types of wind machines and their major uses
  To discuss advantages and disadvantages of locally-designed and built wind machines
Resources: Attachment IV-12-A, "Good and Bad Sites for Wind Machines"
  Attachment IV-12-B, "Dempster Typical Windmill Installation"
  Attachment IV-12-C, "Wincharger 12 Volt Wind Electric Battery Charger"
  Attachment IV-12-D, "Savonious Rotors and Other Wind Machines"
  Attachment IV-12-E, "Wind Power Formula"
  Barnhart and Hirschberg, The New Alchemy Sailwing
  Moore, Pradera Windmill
  VITA, "Horizontal Axis Sail Rotor Windmills"
Materials: Newsprint, felt-tip pens, notebooks, pens and pencils
Trainer Notes

There are direct uses of solar energy, such as solar water and space heating. But there are also indirect uses of solar energy, such as water and wind power. This session serves to introduce participants to one of these indirect uses of solar energy. This session is included in response to what has been a continually expressed felt need on the part of previous program participants, i.e., to understand wind technology as an example of indirect solar energy. This is intended as an optional session which can be used as a format for the discussion of other indirect applications of ! solar energy. (For example, hydraulic rams, micro-hydroelectric power, solar stills, solar cookers, biogas production, cookstoves, etc.) The choice of the session theme should be a response to participant's needs and/or in-country programming needs. The "Discussion Questions" (See Step 2) should be modified to reflect the chosen theme. They should be written out on newsprint prior to beginning the session.

Step 1. (5 minutes)

Present the objectives and describe the session activities.

Step 2. (15 minutes)

Post, review and clarify the "Wind Technology Discussion Questions."

Trainer Notes

Post, on newsprint, the following questions, leaving space between each question for filling in responses (See Step 3): Wind Technology Discussion Questions 1. What are some characteristics of a good wind site? 2. What are some types or styles of wind machines? a. Mass-produced b. Locally-made 3. What are some potential applications of wind machines? 4. What are some advantages and disadvantages of locallydesigned and -built wind pumps versus imported U.S. multi-blade wind pumps (i.e., in Africa)? 5. How does P = V³ d² relate wind machine power to wind velocity and blade diameter? Remember to leave ample space between each question for filling in the responses.

Step 3. (20 minutes)

Have participants form groups of 3 to 5 people and develop responses to the "Discussion Questions."

Trainer Notes

Ask that one member of each small group copy the questions and record the group's responses. You should circulate among the groups to see if they need any help.

Step 4. (40 minutes)

Reconvene the groups and encourage a discussion of their responses.

Trainer Notes

As the responses are being discussed, you should note appropriate answers to the questions in the space under each question on the posted newsprint. Be sure that all participants understand the answers to each question. Ask those participants who understand the concepts being discussed to assist those who are having more difficulty.

Step 5. (30 minutes)

Distribute and explain the attachments and other available wind technology resources (See "Resources").

Step 6. (10 minutes)

Conclude the session by reviewing the objectives and checking to see if they were met.

GOOD AND BAD SITES FOR WIND MACHINES

TYPICAL WINDMILL INSTALLATION

Dempmester

Pump

Close top pump

Open top

Windmil

GET MAXIMUM POWER FROM THE FREE WIND WITH A HEAVY DUTY 12 VOLT

MODEL NO.1222 H WIND ELECTRIC BATTERY CHARGER

STARTS CHARGING IN 7 MILE AN HOUR BREEZE

The ideal source of electrical power for remote applications where a limited amount of 12V electricity is required. The Wincharger 12V Heavy Duty Wind Oriven Plant requires a minimum amount of maintenance and gives years of trouble free service. The Wincharger starts charging in 7 mile breeze and reaches its maximum charge at 14 amperes is a wind velocity of 23 miles per hour.

6 FOOT PROPELLER

Built on the famous Albars Air-Foil principis. Machine made … perfectly balanced. Cooper armored leading edges. Protected by three coats of wather-proof varnish.

200 WATT GENERATOR

Bearings grease sesied. 7(½) frame diameter.

ENCLOSED COLLECTOR RING

Provides complets protection against dust, frost and kea. Equipped with double carbon brashes.

NO RADIO INTERFFERENCE

Cardaasars is generator and special grosadiag spring taside generator allmisats radio interference.

STRONG WINCHARGER TOWER

Model 1222H mounts on sturdy 10 foot 4 leg angis iran tower. Rigidry braced … invest costrac then fastured. All parts fit perfectly in make erection simnle.

HEAVY DUTY 12 VOLT MODEL NO. 1222H WIND ELECTRIC

LARGE. STURDY GENERATOR

Wincharger's heavy duty 4 Pole 7(½) diameter generators are built for long life and low maintenance Ball bearings are permanentally sealed.

[[File:]]

Generator

INSULATED INSTRUMENT PANEL

Completely wired. Connections-marked for easy installation. Reverse current device. Ammeter shows amount of charge or discharge Voltage regulator not available. Instrument panel

PATENTED AIR-BRAKE GOVERNOR

Operates by centrifugal force. When wind velocity exceeds 23 miles per hour governor flaps automatically open and spread wins away from propeller (See illustration). Governor also acts as a fly wheel to maintain even propeller speed and eliminate vibration in gusty wind.

Tower can be mounted on pitched roof on a mounted platform, or on any flat surface of any height. Governor

Optional Voltage Available at extra cost

24 volt, 28 volt, 32 volt and 36 volt

CHARGING RATES:

Revolutions Per Minutes Amperes
270 0
350 2(½)
440 6
570 10
700 12
900 14

WINCHARGER

STANDARD EQUIPMENT INCLUDES:

INSULATED INSTRUMENT PANEL

6 FOOT PROPELLER

200 WATT GENERATOR

ENCLOSED COLLECTOR RING

AIR BRAKE GOVERNOR

10 FOOT WINCHARGER TOWER

SPECIFICATIONS

Tower 10 Feet High
Propeller Type 2 Blade
  Size 6 Feet
  Material Wood
Gear Ratio Direct
Generator 7(½)" Diameter 4 Pole
Capacity (Watts) 200
Approximate Maximum Amps. 14
Approximate Maximum Volts 15
Generator Speed Range (RPM)* 270/900
Governor Type 22" Air-Brake
WEIGHTS Not Domestic Shipping Export Shipping Vol. Cu. Ft.
Generator and Parts 61 Lbs. 67 Lbs. 53 Lbs. 1.7
rower and Propeller 70 Lbs. 74 Lbs. 103 Lbs. 3.0
Governor Assembly 3 Lbs. 4 Lbs. 7 Lbs. .4
Propeller Speed Range (RPM)* 270/900
Wind Speed Range (MPH)* 7/23
Voltage Regulator Not Available
Average Usable KWH per month
10 MPH Average 20
12 MPH Average 26
14 MPH Average 30
Size Battery Recommended (Batery not included) 230 A.H.
No. Battery Cells 6
Volts per Cell (When fully charged**) 2.5

Wind and Propeller and Generator speed rangers as given indicate first the speed is required a begin charging the battery and then the speed required for the generator to begin operation. For example: On Model 1222 the propeller begins charging the battery at 260 RPM wich corresponds to a generator speed of 260 RPM and a wind speed of 7 MPH. Coverning speed is reached at 700 RTM, which corresponds to a enerator speed of 70 RPM and a nd a wind of 23 MPH.

  • Fac lead, acid batteries only.

SAVINIOUS ROTORS AND OTHER WIND MACHINES

Wind

Single tier savonious

Graphic

NUMBER OF VANES

ASPECT RATIO

VANE FORM

Thai jib-sail rotor

Darieus rotor

Three\tiered Savonius rotor

Gyro rotor blade modulation

Gyro rotor

WIND MACHINE POWER FORMULA AND SITING

P = V³ d²

Where: P = Power available from the wind generator
  V = Velocity or speed of the wind
  d = Diameter of the propeller
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License CC-BY-SA-4.0
Language English (en)
Related 0 subpages, 22 pages link here
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Created May 21, 2022 by Irene Delgado
Modified August 28, 2023 by Irene Delgado
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