Cinnamon processing

Introduction

Cinnamon is a valuable spice that is obtained from the bark of an evergreen tree (Cinnamomum zeylanicum) that belongs to the Laurel family. Cinnamon is native to Sri Lanka, Myanmar (Burma) and the southern coastal strip of India. The crop now grows in South America and the West Indies, the Seychelles and Reunion. The best quality cinnamon is produced in Sri Lanka.

Cassia, which is the bark of the evergreen tree Cinnamomum cassia, is a similar spice to cinnamon but of an inferior quality. It is a native of Myanmar (Burma). Most of the world’s cassia comes from China, Indochina, Indonesia, the East and West Indies and Central America. Cassia bark is coarser and less fragrant than cinnamon and is sometimes used as a substitute.

Cinnamon gets its distinctive smell and aroma from a volatile oil that is in the bark. The oil can be distilled from off-grade bark, leaves and roots.

Cinnamon must be dried before it is stored and sold for market. This brief outlines the important steps that should be taken pre-harvest and post-harvest to ensure that the dried cinnamon is of top quality for the market.

Cinnamon production

The cinnamon tree is a bushy evergreen tree that is cultivated as low bushes (about 2-3m tall) to make harvesting easier. The bushes grow well in shaded places with an average rainfall and without extremes of temperature. The optimum temperature for production is between 27 and 30°C. The soil should not be waterlogged as this produces a bitter-tasting bark. Eight or ten side branches grow on the bush and these are harvested after about three years to obtain the cinnamon bark.

Harvesting

Cinnamon bark is harvested twice a year immediately after each of the rainy seasons when the humidity makes the bark peel more easily. The trees are first harvested when they are three years old, one year after pruning. The side stems that are about three years old are removed and the bark is stripped off. Cinnamon bark is only obtained from stems that are between 1.2 and 5cm in diameter.

Processing

Processing accounts for about 60% of the cost of production of cinnamon. This is because the peeling of bark from the stems is labour intensive and is usually done by hand, by skilled peelers. The quality of cinnamon depends on how well the bark is removed from the stems. The larger pieces or quills can be sold for more than the smaller broken pieces. The Agricultural Engineering University of Ruhuna in Sri Lanka has developed a small mechanised machine for removing the bark from cinnamon stems. Drying is also an important stage of the processing of cinnamon. It contributes to the quality of the final product.

Processing stages

• Remove the tender stems (with diameters less than 1.2cm) and use these for mulching.
• Stems with diameters of more than 5cm are not used to prepare cinnamon bark. Remove these and use for oil distillation.
• Remove the soft outer bark using a fine rounded rasp knife.
• Rub the stripped stem with a brass rod to loosen the inner bark. It is important to use a brass rod so that the bark does not become discoloured.
• Make cuts around the stem at 30cm intervals using a small pointed knife. The knife blade should be stainless steel or brass to prevent staining the bark.
• Make long cuts along the length of the stem, so that the bark can be carefully eased off the stem. Use the pointed knife and the rubbing rod to help ease off the bark.
• The pieces of removed bark are known as quills. Place these curled quills inside one another to make long compound quills (up to 1m long). Use the best whole quills on the outside and fill in the centre with broken pieces of bark.

Drying

The compound quills are placed on coir rope racks and dried in the shade to prevent warping. After four or five days of drying, the quills are rolled on a board to tighten the filling and then placed in subdued sunlight for further drying.

In humid climates or during the rainy season it will be necessary to use a mechanical dryer to complete the drying process. There are a range of dryers available to suit different situations (electrical, gas fired, biomass fuelled). See the Practical Action Technical Brief on drying for further information.

Grading

The quality of cinnamon is judged by the thickness of the bark, the appearance (broken or entire quills) and the aroma and flavour. The Sri Lankan grading system divides the cinnamon quills into four main groups according to diameter:

Classification	Description	Measurements
1. Quills	Alba	Less than 6mm diameter
	Continental	Less than 16mm diameter
	Mexican	Less than 19mm diameter
	Hamburg	Less than 32mm diameter
2. Quillings	Pieces of bark less than 106mm long
3. Featherings	Inner bark of twigs and twisted shoots
4. Chips	Trimmings of quills, outer and inner bark that cant be separated
5. Powder
6. Leaf oil
7. Bark oil	Cinnamaldehyde 30-70%

Grinding

Grinding can be a method of adding value to a product. However, it is not advisable to grind spices. After grinding, spices are more vulnerable to spoilage. The flavour and aroma compounds are not stable and will quickly disappear from ground products. The storage life of ground spices is much less than for the whole spices. It is very difficult for the consumer to judge the quality of a ground spice. It is also very easy for unscrupulous processors to contaminate the ground spice by adding other material. Therefore most consumers, from wholesalers to individual customers, prefer to buy whole spices.

Cinnamon is sometimes ground to a powder prior to sale. The ground powder should be packaged in moisture proof packaging (polypropylene bags) to retain the flavour.

Cardamom processing Practical Action

Packaging

Cinnamon quills are cut into pieces up to 10cm in length and packed into moisture-proof polypropylene bags for sale. The bags should be sealed to prevent moisture entering. Sealing machines can be used to seal the bags. Attractive labels should be applied to the products. The label needs to contain all relevant product and legal information – the name of the product, brand name (if appropriate), details of the manufacturer (name and address), date of manufacture, expiry date, weight of the contents, added ingredients (if relevant) plus any other information that the country of origin and of import may require (a barcode, producer code and packer code are all extra information that is required in some countries to help trace the product back to its origin). See the Practical Action Technical Brief on labelling for further information on labelling requirements.

Storage

Dried cinnamon quills must be stored in moisture-proof containers away from direct sunlight. The stored cinnamon quills should be inspected regularly for signs of spoilage or moisture. If they have absorbed moisture, they should be re-dried to a moisture content of 10%.

The storage room should be clean, dry, cool and free from pests. Mosquito netting should be fitted on the windows to prevent pests and insects from entering the room. Strong smelling foods, detergents and paints should not be stored in the same room as they will spoil the delicate aroma and flavour of the cinnamon.

Equipment suppliers

This is a selective list of suppliers of equipment and does not imply endorsement by Practical Action.

This website includes lists of companies in India who supply food processing equipment.

http://www.niir.org/directory/tag/z,,1b_0_32/fruit+processing/index.html

Dryers

Acufil Machines enquire@pahwa.com

S. F. No. 120/2, Kalapatty Post Office http://www.bryair.com/index.htm Coimbatore -641 035 Tamil Nadu Premium Engineers Pvt Ltd India Plot No 2009, Phase IV, GIDC Tel: +91 422 2666108/2669909 Vatva, Ahmedabad 382445 Fax: +91 422 2666255 India Email: acufilmachines@yahoo.co.in Tel: +91 79 25830836 acufilmachines@hotmail.com Fax: +91 79 25830965 http://www.indiamart.com/acufilmachines/#p roducts Rank and Company

A-p6/3, Wazirpur Industrial Estate Bombay Engineering Works Delhi – 110 052 1 Navyug Industrial Estate India 185 Tokersey Jivraj Road Tel: +91 11 7456101/ 27456102 Opposite Swan Mill, Sewree (W) Fax: +91 11 7234126/7433905 Mumbai 400015 Rank@poboxes.com India

Tel: +91 22 24137094/24135959 Industrias Technologicas Dinamicas SA

Fax: +91 22 24135828 Av. Los Platinos 228 bomeng@vsnl.com URB industrial Infantas http://www.bombayengg.com/contact.html Los Olivios

Lima

Peru Bry-Air (Asia) Pvt Ltd Tel: +51 14 528 9731 21C Sector 18 Fax: +51 14 528 1579 Gurgaon – 122015 India Tel: +91 124 4091111 Fax: +91 124 4091100

Cardamom processing

Ashoka Industries

Kirama Walgammulla Sri Lanka +94 71 764725

Kundasala Engineers

Digana Road Kundasala Kandy Sri Lanka Tel: +94 8 420482

Packaging and labelling machines

Acufil Machines

India (See above)

Gardners Corporation

158 Golf Links New Delhi 110003 India Tel: +91 11 3344287/3363640 Fax: +91 11 3717179

Gurdeep Packaging Machines

Harichand Mill compound LBS Marg, Vikhroli Mumbai 400 079 India Tel: +91 22 2578 3521/577 5846/579 5982 Fax: +91 22 2577 2846

MMM Buxabhoy & Co

140 Sarang Street 1st Floor, Near Crawford Market Mumbai India Tel: +91 22 2344 2902 Fax: +91 22 2345 2532 yusufs@vsnl.com; mmmb@vsnl.com; yusuf@mmmb.in

Narangs Corporation

India P-25 Connaught Place New Delhi 110 001 India Tel: +91 11 2336 3547 Fax: +91 11 2374 6705

Practical Action

Alvan Blanch

Chelworth, Malmesbury Wiltshire SN16 9SG UK Tel: +44 1666 577333 Fax: +44 1666 577339

enquiries@alvanblanch.co.uk www.alvanblanch.co.uk

Mitchell Dryers Ltd

Denton Holme, Carlisle Cumbria CA2 5DU UK Tel: +44 1228 534433 Fax: +44 1228 633555

webinfo@mitchell-dryers.co.uk http://www.mitchell-dryers.co.uk/

Orbit Equipments Pvt Ltd

175 -B, Plassy Lane Bowenpally Secunderabad -500011, Andhra Pradesh India Tel: +91 40 32504222 Fax: +91 40 27742638

http://www.orbitequipments.com

Pharmaco Machines

Unit No. 4, S.No.25 A Opp Savali Dhaba, Nr.Indo-Max Nanded Phata, Off Sinhagad Rd. Pune – 411041 India Tel: +91 20 65706009 Fax: +91 20 24393377

Rank and Company

India (see above)

Banyong Engineering

94 Moo 4 Sukhaphibaon No 2 Rd Industrial Estate Bangchan Bankapi Thailand Tel: +66 2 5179215-9

Technology and Equipment Development Centre (LIDUTA)

360 Bis Ben Van Don St District 4 Ho Chi Minh City Vietnam Tel: +84 8 940 0906 Fax: +84 8 940 0906

Cinnamon processing Practical Action Ghana

John Kojo Arthur University of Science and Technology Alvan Blanch Kumasi UK (see above)

Contacts

The following contacts should be able to provide further information:

Agricultural Engineering Department

University of Ruhuna Galle Sri Lanka Tel: +94 41 2222681/82 Fax: +94 41 2222683

postmaster@cc.ruh.ac.lk http://www.ruh.ac.lk/

Indian Institute of Spices Research (IISR)

Marikunnu PO, Calicut Kerala India 673012 Tel: +91 495 2731346 +91 495 2730294 parthasarathy@iisr.org; rdinesh@iisr.org http://www.iisr.org/package/index.php?spice=Cinnamon&body=Overview

Indian Institute of Technology (IIT) Bombay

Powai Mumbai 400076 India Tel: +91 22 2572 2545 Fax: +91 22 2572 3480

http://www.ircc.iitb.ac.in/webnew/