This literature review supported the following publication:
Ammonia synthesis is the most important step for nitrogen-fertilizer production and consumes approximately 1% of the world’s energy production and energy-related greenhouse gas emissions. In addition to the concomitant emissions caused by ammonia and nitrogen fertilizer synthesis, centrally produced fertilizer that must be distributed to farms also harms the environment because of the embodied energy of transportation. An environmentally-optimal nitrogen fertilizer system would be distributed on farms themselves using only renewable inputs. Recent developments in solar photovoltaic technology and subsystems for ammonia production have made non-organic on-site ammonia production physically possible. This study provides a technical evaluation of the process for on-site nitrogen-fertilization of corn using solar photovoltaic electricity as the energy input. The system consists of a water electrolysis system to generate hydrogen and a membrane system to generate nitrogen needed as material inputs. Total power consumption for syngas preparation to generate a unit of ammonia is calculated. System total energy consumption is calculated while compensating syngas preparation with heat recovery. Five case-study locations are evaluated to determine their suggested nitrogen fertilizer addition (N-rate) for corn growth and the energy consumption for suggested N-rate is calculated. The System Advisor Model (SAM) is then used to simulate the PV system output for those five locations. Finally, the PV land use required as a fraction of the corn field area is determined. The results indicate that because PV is so much more efficient at solar energy conversion than organic methods, even the worst case evaluated in Indiana requires less than 1% of the corn field converted to a PV system to provide enough energy to generate sufficient amounts of ammonia for fertilizer for the remaining corn. The system was modeled to provide ammonia to fertilize for corn fields larger than 1079 acres with the worst soil conditions, the area of which applies to more than half of cropland in the U.S. in 2011. As the finiteness and emissions of fossil fuel production of nitrogen become more important, this renewable system should become economical and future investigations into its overall viability are warranted.
See: Solar Photovoltaic Powered On-Site Ammonia Production for Nitrogen Fertilization
Nitrogen Management on U.S. Corn Acres, 2001-10
Nitrogen Management Guidelines for Corn in Indiana
Comments:
Neither method of determining AONR nor EONR is given. So these data can only be used in Indiana.
Fertilizer Suggestions for Corn
Cornstalk Testing to Evaluate the Nitrogen Status of Mature Corn: Nitrogen Management Assurance
Typical legume includes: alfalfa, clover, peas, beans, soybeans, peanuts.
The Corn and Soybean Rotation Effect
Yield increase associated with crop rotation is called rotation effect.
This research is based on Minnesota and Wisconsin cases studies.
Nitrogen Needs of 1st Year Corn
Crop Rotations and Conservation Tillage
Conservation Tillage
Method that leaves previous crop residue before or after next planting. This helps reduce soil erosion and runoff.
Crop rotation and corn and soybean yield
Low Energy Consumption Ammonia Production
Catalytic Synthesis of Ammonia-A 'Never-Ending Story'?
Developing more sustainable processes for ammonia synthesis
Ammonia Synthesis at Atmospheric Pressure
Ammonia synthesis at low temperatures
Hydrogen generation from water electrolysis-possibilities of energy saving
Summary of Electrolytic Hydrogen Production
| Manufacturer Model | Energy Required - System (kWh/Nm3) | Energy Required - System (kWh/kg) | Energy Required - Electrolyzer (kWh/Nm3) | Hydrogen Production (Nm3/hr) | System power requirement (kW) | Conversion efficiency (%) | System efficiency (%) | Production Pressure (psig) |
|---|---|---|---|---|---|---|---|---|
| Stuart: IMET | 4.8 | 53.4 | 4.2 | 60 | 288 | 80 | 73 | 360 |
| Teledyne: EC-750 | 5.6 | 62.3 | - | 42 | 235.2 | 80 | 63 | 60-115 |
| Proton: HOGEN 380 | 6.3 | 70.1 | - | 10 | 63 | 95 | 56 | 200 |
| Norsk Hydro: Atmospheric Type No.5040 (5150 Amp DC) | 4.8 | 53.5 | 4.3 | 485 | 2330 | 80 | 73 | 435 |
| Avalence Hydrofiller 175 | 5.4 | 60.5 | - | 4.6 | 25 | 89 | 64 | up to 10,000 |
Efficient Solar Water Splitting, Exemplified by RuO2-Catalyzed AlGaAs/Si Photoelectrolysis
Photo-electrochemical hydrogen generation from water using solar energy. Materials-related aspects
Solar thermochemical production of hydrogen––a review
Since nitrogen generators has already been maturely developed, this part will be focused on study some devices in the market to decide which of them are better suited for this project. It is not known how nitrogen purity affect ammonia synthesis, but it is not that essential as hydrogen. Thus, although pressure swing absorption nitrogen generators usually provide more pure nitrogen, it will not be considered here, mainly because their high energy consumption and large scale. In the other hand, nitrogen membrane generators can provide nitrogen with acceptable purity at low energy consumption and flexible scales. These system will be considered to be reviewed here. All product must have output nitrogen purity greater than 99%.
IGS Skidded Nitrogen Generator
| Product | Purity (%) | Input flow rate under 100 psig (ACFM) | Output flow rate under 100 psig (ACFM) |
|---|---|---|---|
| IGS Skidded Nitrogen Generators 7000 Series | 99.9 | 129 | 60.2 |
| Atlas Copco NGM 4 | 99.5 | 128.6 | 44.6 |
Compressors will be used in both inlets of nitrogen generator and ammonia convertor. However, the requirement for each inlet has huge difference. For nitrogen membrane system, the inlet air usually has pressure ranging from 100 - 500 psig, while the inlet syngas of ammonia syngas requires pressure as high as from 2030 psig to 3045 psig. Compressors usually measure power in horse power, 1 horsepower(HP) = 745.7 watts There are two categories of compressor will be examined:
Ring Power SULLAIR 3000V
Ingersoll Rand IRN37K-OF
FS-Circuit SE30
Quincy QGS 40
| Product | Pressure (psig) | Flow rate (acfm) | Power (HP/kW) |
|---|---|---|---|
| Ring Power SULLAIR 3000V | 100-175 | 176-132 | 40/30 |
| Ingersoll Rand IRN50H-OF | 100-150 | 200-159 | >37 |
| FS-Circuit SE30 | 100-175 | 129-94 | 30/22.37 |
| Quincy QGS 40 [1] | 100-125 | 189-177 | 40/30 |
| Product | Pressure (psig) | Flow rate (ACFM) | Power (HP/kW) |
|---|---|---|---|
| Atlas Copcp HX/HN | <2175 PSIG | 76.5-3240 | 40/30-750/560 |
| License | CC-BY-SA-3.0 |
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| Cite as | Du Zhaoxu (2015–2025). "Photovoltaic Nitrogen-fixation and organic farming literature review". Appropedia. Retrieved October 3, 2026. |