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{{Template:ENGR215inprogress|December 15th, 2013}}
[[File:Aquaponic System.jpg|thumb]]
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[[File: Aquaponic_System.jpg|thumb|right|750px|center|Final design of aquaponic system.]]


== Abstract ==
{{Project data
| authors = User:CourtneyBrown, User:Dcd263, User:Djb489, User:Apierson
| completed = 2013
| made = Yes
| replicated = No
| cost = USD 289.71
| instance-of = Aquaponic system
| location = Philadelphia
}}


{{WetLand menu}}


The purpose of this project is to create an aquaponic system that produces food for up to three people who will be living on the WetLand barge in Philidelphia during Summer 2014. It will also provide inspiration to visitors by demonstrating a closed looped food growing system that can be easily replicated. The project will be a collaborative effort including the WetLand project, residents on the WetLand barge, Humboldt State University, Team Hooked on ‘Ponics, the local community in Arcata, and the community of Philadelphia.  
The purpose of this project is to create an aquaponic system that produces food for up to three people who will be living on the WetLand barge in Philidelphia during Summer 2014. It will also provide inspiration to visitors by demonstrating a closed-looped food growing system that can be easily replicated. The project will be a collaborative effort including the WetLand project, residents on the WetLand barge, Cal Poly Humboldt, Team Hooked on 'Ponics, the local community in Arcata, and the community of Philadelphia.


== Background ==
== Background ==


Team Hooked on ‘Ponics was started by students at [http://www.humboldt.edu Humboldt State University] in the [[Engr215|Engineering 215 - Introduction to Design]] taught by[[User:Lonny | Lonny Grafman]], during the Fall of 2013. The project required the team to construct an aquaponic system for the WetLand project. The WetLand project’s mission is to present the world of water and wetlands by constructing an island-based ecosystem that acts as a mobile habitat floating on the Delaware River in Philadelphia. The floating barge will be open to the public to educate people about sustainable uses of resources and about water-based ecosystems.
<gallery>>
File: WetLand_Barge.png|thumb|A rendering completed by Mary Mattingly of the WetLand Project showing the geodesic domes and rough lay out on the floating barges.
File: Aquaponic_System.jpg|Final design of aquaponic system.
</gallery>
 
Team Hooked on 'Ponics was started by students at [http://www.humboldt.edu Cal Poly Humboldt] in the [[Engr205|Engineering 215 - Introduction to Design]] class taught by[[User:Lonny|Lonny Grafman]], during the Fall of 2013. The project required the team to construct an aquaponic system for [http://www.marymattingly.com/ Mary Mattingly's] [[WetLand]] project. The WetLand project's mission is to present the world of water and wetlands by constructing an island-based ecosystem that acts as a mobile habitat floating on the Delaware River in Philadelphia. The floating barge will be open to the public to educate people about sustainable uses of resources and about water-based ecosystems.


== Problem Statement and Criteria ==
== Problem Statement and Criteria ==


The objective of this project is to design an aquaponic system capable of providing food for the occupants of the WetLand Project, while also showing the public a sustainable way to grow food and fish. The aquaponic system will be contained in a greenhouse located on the barge. It will be used by WetLand residents for 3 months in Summer 2014 with minimal maintenance tasks each day to ensure proper functioning of the system. Table 1 shows a list of criteria created by the Hooked on ‘Ponics team members in collaboration with WetLand team members. These criteria are weighted for importance to help the team choose a design that best fits the client’s needs.
The objective of this project is to design an aquaponic system capable of providing food for the occupants of the WetLand Project, while also showing the public a sustainable way to grow food and fish. The aquaponic system will be contained in a greenhouse located on the barge. It will be used by WetLand residents for 3 months in Summer 2014 with minimal maintenance tasks each day to ensure proper functioning of the system. Table-1 (sortable) shows a list of criteria created by the Hooked on 'Ponics team members in collaboration with WetLand team members. These criteria are weighted for importance to help the team choose a design that best fits the client's needs.


{| class="wikitable sortable" style="margin: 1em auto 1em auto"
{| class="wikitable"
|+ Table-1: Criteria and Their Importance
|+ Table-1: Criteria and Their Importance
! style="background: #1A1A1A; color: white;" |Criteria
! style="background: #1A1A1A; color: white;" |Importance
! style="background: #1A1A1A; color: white;" |Description
|-
|-
!style="background: #1A1A1A; color: white;"| Criteria
| Maintainability
!style="background: #1A1A1A; color: white;"| Importance
| 9
!style="background: #1A1A1A; color: white;"| Description
|-
| Maintainability
|align="center"|9
| Residence on barge must set aside 30 minutes/day to assure system is working properly
| Residence on barge must set aside 30 minutes/day to assure system is working properly
|-
|-
| Cost
| Cost
|align="center"|7
| 7
| Less than $400
| Less than $400
|-
|-
| Safety
| Safety
|align="center"|7
| 7
| Child proof and no one comes into contact with the anaerobic water
| Child proof and no one comes into contact with the anaerobic water
|-
|-
| Productivity  
| Productivity
|align="center"|6
| 6
| Produce enough food for three people  
| Produce enough food for three people
|-
|-
| Aesthetics
| Aesthetics
|align="center"|5
| 5
| Aesthetically appealing for client and visitors
| Aesthetically appealing for client and visitors
|-
|-
| Level of Embodied Energy
| Level of Embodied Energy
|align="center"|4
| 4
| To use as many recyclable and renewable materials  
| To use as many recyclable and renewable materials
|-
|}
|}


== Description of Final Design: Aquaponic System ==
== Description of Final Design: Aquaponic System ==


==='''Aquaponic System Features'''===
<gallery mode="packed-hover" heights="300px">
[[Image:Final_Design.png|thumb|right|500px|Figure 1: CAD Drawing of Aquaponic System]]
File: Aquaponic_Poster.png|Hooked on 'Ponics final poster design
====Tanks:====
File:Final_Design.png|AutoCAD Drawing of Aquaponic System
</gallery>
 
=== Aquaponic System Features ===
 
==== Tanks ====
 
The fish tank is made from a used, plastic cube called an intermediate bulk container. The fish tank holds approximately 250 gallons of water with 15 or more fish. The grow bed is made from 1/3 of a used intermediate bulk container and is filled with granular rocks for vegetation to be planted in. The last tank is the sump tank, made from the other 2/3 of an IBC, and holds around 100-200 gallons of water depending on the amount of water that is being cycled throughout the whole system. All tanks are painted with several coatings of mistint to block light.
The fish tank is made from a used, plastic cube called an intermediate bulk container. The fish tank holds approximately 250 gallons of water with 15 or more fish. The grow bed is made from 1/3 of a used intermediate bulk container and is filled with granular rocks for vegetation to be planted in. The last tank is the sump tank, made from the other 2/3 of an IBC, and holds around 100-200 gallons of water depending on the amount of water that is being cycled throughout the whole system. All tanks are painted with several coatings of mistint to block light.


====Pipes and Hosing:====
==== Pipes and Hosing ====
 
1 inch PVC piping runs from the fish tank to the sump tank. Water levels are controlled by using hosing for plumbing. Piping also runs from the grow bed to the sump tank. This creates a closed loop system for water and nutrients to be cycled through each tank.
1 inch PVC piping runs from the fish tank to the sump tank. Water levels are controlled by using hosing for plumbing. Piping also runs from the grow bed to the sump tank. This creates a closed loop system for water and nutrients to be cycled through each tank.


====Auto-Siphon:====
==== Auto-Siphon ====
The granular grow bed contains an auto-siphoned bell that drains to the sump tank. The auto-siphon drains water from the grow bed in a cyclical timeframe (not sure exact time yet)  
 
The granular grow bed contains an auto-siphoned bell that drains to the sump tank. The auto-siphon drains water from the grow bed in a cyclical timeframe (not sure exact time yet)
 
==== Water Pumps ====


====Water Pumps:====
Within the sump tank, there are 2 water pumps that direct the flow of water from the sump tank, to the fish tank and grow bed.
Within the sump tank, there are 2 water pumps that direct the flow of water from the sump tank, to the fish tank and grow bed.


====Aerator:====
==== Aerator ====
 
An aerator hangs outside the sump tank. It uses a hose that goes into the sump tank to increase dissolved oxygen levels in the water, in order for the fish to thrive.
An aerator hangs outside the sump tank. It uses a hose that goes into the sump tank to increase dissolved oxygen levels in the water, in order for the fish to thrive.


== Design ==
== Design ==
The fish tank, sump tank, and grow bed are made from two recycled intermediate bulk containers (IBC). One complete IBC is used for the fish tank and holds up to 1,000 Liters. The second IBC is cut into two sections to form the grow bed and sump tank.  
 
The fish tank, sump tank, and grow bed are made from two recycled intermediate bulk containers (IBC). One complete IBC is used for the fish tank and holds up to 1,000 Liters. The second IBC is cut into two sections to form the grow bed and sump tank.


The water level controller passively siphons water from the fish tank to the sump tank. This reduces the energy required the run the system's pumps and ensures that the fish tank will never be drained completely.
The water level controller passively siphons water from the fish tank to the sump tank. This reduces the energy required the run the system's pumps and ensures that the fish tank will never be drained completely.


From the sump tank, water is pumped into the grow bed where the plants' roots clean the water and the gravel filters out and large particulate matter. After the grow bed is filled completely, the water is drained by the autosiphon and released back into the fish tank where the cycle begins again.  
From the sump tank, water is pumped into the grow bed where the plants' roots clean the water and the gravel filters out and large particulate matter. After the grow bed is filled completely, the water is drained by the autosiphon and released back into the fish tank where the cycle begins again.


===Design Considerations===
=== Design Considerations ===
The system was designed to be easy to maintain for people unfamiliar with aquaponic systems. This criteria influenced many aspects of the final design-- most notably, the grow bed. While other parts of an aquaponic system (fish tank and sump tank) are fairy standard, there a variety of options for grow beds. Some of these options required special care and frequent testing and adjusting of water conditions, as well as the installation of additional filters. Ultimately we decided on using a granular grow bed because of simplicity and ease of use. No additional filters are needed, and it requires the least amount human intervention to maintain optimal water conditions. 


Energy efficiency was another design priority due to the nature of WetLand. Because the barge would not be connected to the electric grid, all lights, appliances and systems on the barge would only be able to operate on energy generated by the on-board solar panels. This limitation was especially challenging for our system which required air and water to be constantly circulating in the sytem. With this in mind, we sized our pumps and our system to operate on the smallest wattage possible.  
The system was designed to be easy to maintain for people unfamiliar with aquaponic systems. This criteria influenced many aspects of the final design-- most notably, the grow bed. While other parts of an aquaponic system (fish tank and sump tank) are fairy standard, there a variety of options for grow beds. Some of these options required special care and frequent testing and adjusting of water conditions, as well as the installation of additional filters. Ultimately we decided on using a granular grow bed because of simplicity and ease of use. No additional filters are needed, and it requires the least amount human intervention to maintain optimal water conditions.
 
Energy efficiency was another design priority due to the nature of WetLand. Because the barge would not be connected to the electric grid, all lights, appliances and systems on the barge would only be able to operate on energy generated by the on-board solar panels. This limitation was especially challenging for our system which required air and water to be constantly circulating in the system. With this in mind, we sized our pumps and our system to operate on the smallest wattage possible.


<!-- Components -->
<!-- Components -->
<center>
<gallery caption="Components">
<gallery caption="Components">
|center|[[File: Auto_Siphon.jpg]]
File: Granular_bed_1.png|Granular media that hold plants in place
File:pipe.jpg|Water level controller
File:pipe.jpg|Water level controller
File:Auto_Siphon.jpg|The autosiphon and drainage pipes  
File:Auto_Siphon.jpg|The autosiphon and drainage pipes
File:Water_pumps1.png|Electric water pumps attached to store-bought hosing to transfer water between all tanks
File:Aerator.png|An air pump with four outlets to oxygenate water in the fish tank
</gallery>
</gallery>
</center>
== How To build An aquaponic system ==
{{Step
| number = 1
| text = Purchase your large materials that will hold up to 1000 liters of water. Hooked on 'Ponics purchased two previously used 500 gallon plastic intermediate bulk containers (IBC).
| image = FISH_CONTAINER_Aquaponic_Store.jpg
}}
{{Step
| number = 2
| text = Find a sturdy location to place your aquaponic system. Make sure there is a covering, no outside water is allowed in or near the system.
| image = Daniel_Aquaponics.jpeg
}}
{{Step
| number = 3
| text = Thoroughly clean the inside and outside of the intermediate bulk containers (IBC).
| image = Cleaning_fish_tank.JPG
}}
{{Step
| number = 4
| text = Convert your containers into suitable tanks for your system. This step will vary depending on what kind of containers you have procured. Here we are removing unnecessary components from our containers that would have interfered with the operation of the system. It is important to maintain structural stability while simultaneously providing maximum functionality.
| image = Ari.JPG
}}
{{Step
| number = 5
| text = Reinforce your system. This step will also vary depending on the specifics of your system. The Hooked on 'Ponics team had to design for their system to be installed on a barge, so they built a frame to hold the grow bed in place. This may not be necessary if your system isn't on a moving barge! Take precautions to ensure that your system is safe and stable in the location that it is to be installed in.
| image = Cages.JPG
}}


==Results ==
{{Step
| number = 6
| text = Cut one of the 500 gallon IBC in 2/3 which will be used for both the grow bed and sump tank. Then paint the exterior of both intermediate bulk containers with paint containing zinc oxide. Sunlight can cause algae growth which can clog plumbing and disrupt water flow.
| image = Painted_IBC.JPG
}}


The Aquaponic System is successful in producing enough produce and fish for up to three residence living among the WetLand barge. This aquaponic system can sustain high humidity and temperature levels. This will allow the client to pick and choose what type of fruits/vegetables and fish they would prefer to grow.
{{Step
| number = 7
| text = Once the paint is dried, place the IBC containers for the fish tank back in the stainless steel cage. Use plastic welding glue to attach the water level controller on the IBC valve.
| image = Water_level_controller.jpeg
}}


== D.I.Y ==
{{Step
| number = 8
| text = Assemble the auto siphon bell in the granular grow bed which is made out of 1/3 of the second IBC.
| image = Auto_siphon_bell.JPG
}}


{{How to
{{Step
|title=How To Build An Aquaponic System
| number = 9
|File:Insert_Photo |Intermediate Bulk Container (IBC) |1 |Description 
| text = Attach a PVC pipe to the bottom of the auto-siphon. This will allow water to drain from the grow bed into the sump tank.
|File:Insert_Photo |photo |2 |Description
| image = Granular_bed_to_sump_tank.jpeg
|File: Insert_Photo |photo |3 |Description
}}
|File: Insert_Photo |photo |4| Description
|File: Insert_Photo |photo |5|Description
|File: Insert_Photo|photo |6| Description
|File: Insert_Photo |photo|7| Description
|File: Insert_Photo |photo|8| Description
|File: Insert_Photo |photo|9| Description
|File:Insert_Photo |photo|10| Description
|File: Insert_Photo |photo|11| Description


{{Step
| number = 10
| text = Attach the electric water pumps on the outside of the stainless steel cage that holds the sump tank. One pump should move water from the sump tank to the fish tank, and the second should move water from the sump tank to the grow bed.
| image = Water_pumps1.png
}}
{{Step
| number = 11
| text = Compile all the main components (grow bed, sump tank, fish tank) into a design that is specific to where the aquaponic system is located and the amount of space available. The system is now complete and steps can be taken to properly grow plants and raise aquatic animals.
| image = finaldesignsystem.png
}}
}}


== Materials/Costs ==
== Materials/Costs ==
Materials for the design of the aquaponics system were obtained by buying new, used, and discounted items. Some parts were also donated to the team. Table 2 details the total materials and costs for constructing the aquaponics system.


Materials for the design of the aquaponics system were obtained by buying new, used, and discounted items. Some parts were also donated to the team. Table-2 (sortable) details the total materials and costs for constructing the aquaponics system.


{| class="wikitable sortable" style="margin: 1em auto 1em auto"
{| class="wikitable"
|+ Table-2: Materials and Costs
|+ Table-2: Materials and Costs
! style="background: #1A1A1A; color: white;"|Quantity !! style="background: #1A1A1A; color: white;"| Material !! style="background: #1A1A1A; color: white;"| Discounted Price ($) !! style="background: #1A1A1A; color: white;"| Full Price ($)
! style="background: #1A1A1A; color: white;" |Quantity
! style="background: #1A1A1A; color: white;" |Material
! style="background: #1A1A1A; color: white;" |Discounted Price ($)
! style="background: #1A1A1A; color: white;" |Full Price ($)
|-
|-
| align="center"|1 || Bi metal Blade
| 1
|align="right"| 3.75
| Bi metal Blade
|align="right"| 3.99  
| 3.75
|-
| 3.99
| align="center"|1 || 1/2" x 25' marine grade hose
|align="right"| 12.21
|align="right"| 12.99
|-
| align="center"|1 || IBC tote (Fish Emul.)
|align="right"| 100.00
|align="right"| 250.00
|-
| align="center"|1 || Eco 396 Submersible Pump
|align="right"| 20.40
|align="right"| 27.95
|-
| align="center"|2 || Ecoplus small round air stone
|align="right"| 5.60
|align="right"| 7.80
|-
| align="center"|1 || Clear tubing (10ft)
|align="right"| 1.00
|align="right"| 1.50
|-
| align="center"|1 || Elemental O<sub>2</sub> Pump (254 GPH)
|align="right"| 19.45
|align="right"| 23.95
|-
| align="center"|1 || IBC tote (Wood Vinegar)
|align="right"| 50.00
|align="right"| 250.00
|-
| align="center"|1 || pH Testing Kit
|align="right"| 19.35
|align="right"| 19.35
|-
| align="center"|1 || Clear tubing (12ft)
|align="right"| 1.20
|align="right"| 1.80
|-
|-
| align="center"|10 || 1" PVC Pipe
| 1
|align="right"| 4.90
| 1/2" x 25' marine grade hose
|align="right"| 5.19
| 12.21
| 12.99
|-
|-
| align="center"|2 || 4" ABS Pipe
| 1
|align="right"| 5.58
| IBC tote (Fish Emul.)
|align="right"| 5.91
| 100.00
| 250.00
|-
|-
| align="center"|1 || PVC Coupler
| 1
|align="right"| 10.51
| Eco 396 Submersible Pump
|align="right"| 11.14
| 20.40
| 27.95
|-
|-
| align="center"|1 || Poly Bulkhead 1 1/4
| 2
|align="right"| 6.95
| Ecoplus small round air stone
|align="right"| 6.95
| 5.60
| 7.80
|-
|-
| align="center"|1 || MIP adapt sxm 1 1/4
| 1
|align="right"| 1.50
| Clear tubing (10ft)
|align="right"| 3.00
| 1.00
| 1.50
|-
|-
| align="center"|1 || s/40 Bush SxS 1 1/4 x 1
| 1
|align="right"| 0.99
| Elemental O<sub>2</sub> Pump (254 GPH)
|align="right"| 1.98
| 19.45
| 23.95
|-
|-
| align="center"|1 || Mistint Paint
| 1
|align="right"| 6.99
| IBC tote (Wood Vinegar)
|align="right"| 20.00
| 50.00
| 250.00
|-
|-
| align="center"|1 || Clear Caulking
| 1
|align="right"| 9.99
| pH Testing Kit
|align="right"| 9.99
| 19.35
| 19.35
|-
|-
| align="center"|1 || 2x4x8 Fir
| 1
|align="right"| 9.33
| Clear tubing (12ft)
|align="right"| 3.11
| 1.20
| 1.80
|-
|-
|-class="sortbottom"
| 10
|colspan="2" align="right"|'''Total Cost'''|| align="right" | '''$289.71'''
| 1" PVC Pipe
|align="right"| '''$660.60''' 
| 4.90
| 5.19
|-
| 2
| 4" ABS Pipe
| 5.58
| 5.91
|-
| 1
| PVC Coupler
| 10.51
| 11.14
|-
| 1
| Poly Bulkhead 1 1/4
| 6.95
| 6.95
|-
| 1
| MIP adapt sxm 1 1/4
| 1.50
| 3.00
|-
| 1
| s/40 Bush SxS 1 1/4 x 1
| 0.99
| 1.98
|-
| 1
| Mistint Paint
| 6.99
| 20.00
|-
| 1
| Clear Caulking
| 9.99
| 9.99
|-
| 1
| 2x4x8 Fir
| 9.33
| 3.11
|-
|- class="sortbottom"
| colspan="2" align="right" |'''Total Cost'''
! $289.71
! $660.60
|}
|}


=== Design Cost ===
=== Design Cost ===
Design cost is measured in hours. The total hours spent on the creation of the aquaponic system are 200 hours with the total hours being broken down into representative segments shown in the figure below.
 
[[File:Cost_Hours.png|thumb|center|500px|Figure 2: Pie chart in design hours spent on each design section for the aquaponic system.]]
Design cost is measured in hours. The total hours spent on the creation of the Aquaponic System are 201 hours with the total hours being broken down into representative segments shown in the Figure 2 below.
 
[[File:Design Time.png|thumb|center|350px|Pie chart in design hours spent on each design section for the Aquaponic System.]]


=== Maintenance Cost ===
=== Maintenance Cost ===
Maintenance cost is measured in minutes per day. The total minutes per day for the aquaponic system is 30 minutes/day with the total being broken down into segments as shown in the figure and table below.
[[File:Maintenance_Cost.png|thumb|center|500px|Figure 3: Pie chart on minutes/day spent on maintaining the aquaponic system.]]


Maintenance cost is measured in minutes per day. The total minutes per day for the Aquaponic System is 30 minutes/day with the total being broken down into segments as shown in the Figure 3 and Table-3 (sortable) below.
[[File:Maintenance Time.png|thumb|center|500px|Pie chart on minutes/day spent on maintaining the Aquaponic System.]]


{|class="wikitable sortable" style="margin: 1em auto 1em auto"
{| class="wikitable"
|+ Table-3: Maintenance the amount of time it takes
|+ Table-3: Maintenance the amount of time it takes
|-
! style="background: #1A1A1A; color: white;" |Maintenance
!style="background: #1A1A1A; color: white;"| Maintenance
! style="background: #1A1A1A; color: white;" |Time (minutes)
!style="background: #1A1A1A; color: white;"|Time (minutes)  
|-
|-
| Check pH
| Check pH
|align="center"|5
| 5
|-
|-
| Feed Fish
| Feed Fish
|align="center"|5
| 5
|-
|-
| Weed out Grow Bed
| Weed out Grow Bed
|align="center"|5
| 5
|-
|-
| Clean out Dead Fish
| Clean out Dead Fish
|align="center"|5
| 5
|-
| Watch System to Ensure Proper Usage 
|align="center"|10
|-
|-
| Watch System to Ensure Proper Usage
| 10
|}
|}


== Video ==
== Video ==


<center>


== Discussion ==
{{Video
| video = -HD9bgpPp2M
| title = Basil's Adventure in AquaponicLand by Team Hooked On 'Ponics
| keywords = aquaponics, project
}}


Your discussion.
</center>


=== Next steps ===
== Results ==


The next steps.
The aquaponic system cycles water at a rate of 400 gallons per hour, allowing optimal oxygenation for the fish to survive, where the fish provide nutrients for the edible plants to flourish. This design is capable of producing an adequate amount of food for 3 people.


== References ==
== References ==


<!-- This code is for placing the citation you included above. If you did not use the <ref> code, please delete this. -->
* [[Aquaponics]]
<references/>
* [http://beneficiallivingcenter.com/ Beneficial Living Center (dedicated to aquaponic systems)]
* Instruction Manual & Daily Guide


== Hooked on 'Ponics ==
== Hooked on 'Ponics ==


*[[User:CourtneyBrown|Courtney Brown]]
[[File:HoP2.jpg|500px|center]]
*[[User:djb489|Daniel Burgett]]
 
*[[User:Dcd263|David Douglas]]
<center>
*[[User:Apierson|Ariane Pierson]]
Left to right:
[[User:Apierson|Ariane Pierson]],
[[User:CourtneyBrown|Courtney Brown]],
[[User:Dcd263|David Douglas]], and
[[User:djb489|Daniel Burgett]]
</center>
 
{{Page data
| part-of = WetLand ENGR215 projects, Engr205 Introduction to Design
| keywords = aquaponics demonstration, barge living, fish, Elemental O2 Pump, abs, ibs tote, pH Testing Kit, paint, pvc, Food and agriculture, Water, Appropriate technology, Built environment, Community
| sdg = SDG04 Quality education, SDG11 Sustainable cities and communities
| published = 2013
| organizations = Cal Poly Humboldt, Engr205 Introduction to Design, WetLand
| license = CC-BY-SA-3.0
| language = en
}}


<!-- Don't change the next line unless you intend to change the categorization -->
[[Category:Fish]]
<!-- Do add additional, appropriate categories.  See http://www.appropedia.org/Appropedia:CategoryTree for ideas. -->
[[Category:Paint]]
[[Category:Projects]]
[[Category:Food and agriculture]]
[[Category:Engr215 Introduction to Design]]
[[Category:Water]]
[[Category:Appropriate technology]]
[[Category:Built environment]]
[[Category:Community]]

Latest revision as of 17:06, 28 February 2024

Aquaponic System.jpg
FA info icon.svg Angle down icon.svg Project data
Authors Courtney Brown
David Douglas
Daniel Burgett
Ariane Pierson
Location Philadelphia
Completed 2013
Made Yes
Replicated No
Cost USD 289.71
Instance of Aquaponic system
OKH Manifest Download

The purpose of this project is to create an aquaponic system that produces food for up to three people who will be living on the WetLand barge in Philidelphia during Summer 2014. It will also provide inspiration to visitors by demonstrating a closed-looped food growing system that can be easily replicated. The project will be a collaborative effort including the WetLand project, residents on the WetLand barge, Cal Poly Humboldt, Team Hooked on 'Ponics, the local community in Arcata, and the community of Philadelphia.

Background[edit | edit source]

Team Hooked on 'Ponics was started by students at Cal Poly Humboldt in the Engineering 215 - Introduction to Design class taught byLonny Grafman, during the Fall of 2013. The project required the team to construct an aquaponic system for Mary Mattingly's WetLand project. The WetLand project's mission is to present the world of water and wetlands by constructing an island-based ecosystem that acts as a mobile habitat floating on the Delaware River in Philadelphia. The floating barge will be open to the public to educate people about sustainable uses of resources and about water-based ecosystems.

Problem Statement and Criteria[edit | edit source]

The objective of this project is to design an aquaponic system capable of providing food for the occupants of the WetLand Project, while also showing the public a sustainable way to grow food and fish. The aquaponic system will be contained in a greenhouse located on the barge. It will be used by WetLand residents for 3 months in Summer 2014 with minimal maintenance tasks each day to ensure proper functioning of the system. Table-1 (sortable) shows a list of criteria created by the Hooked on 'Ponics team members in collaboration with WetLand team members. These criteria are weighted for importance to help the team choose a design that best fits the client's needs.

Table-1: Criteria and Their Importance
Criteria Importance Description
Maintainability 9 Residence on barge must set aside 30 minutes/day to assure system is working properly
Cost 7 Less than $400
Safety 7 Child proof and no one comes into contact with the anaerobic water
Productivity 6 Produce enough food for three people
Aesthetics 5 Aesthetically appealing for client and visitors
Level of Embodied Energy 4 To use as many recyclable and renewable materials

Description of Final Design: Aquaponic System[edit | edit source]

Aquaponic System Features[edit | edit source]

Tanks[edit | edit source]

The fish tank is made from a used, plastic cube called an intermediate bulk container. The fish tank holds approximately 250 gallons of water with 15 or more fish. The grow bed is made from 1/3 of a used intermediate bulk container and is filled with granular rocks for vegetation to be planted in. The last tank is the sump tank, made from the other 2/3 of an IBC, and holds around 100-200 gallons of water depending on the amount of water that is being cycled throughout the whole system. All tanks are painted with several coatings of mistint to block light.

Pipes and Hosing[edit | edit source]

1 inch PVC piping runs from the fish tank to the sump tank. Water levels are controlled by using hosing for plumbing. Piping also runs from the grow bed to the sump tank. This creates a closed loop system for water and nutrients to be cycled through each tank.

Auto-Siphon[edit | edit source]

The granular grow bed contains an auto-siphoned bell that drains to the sump tank. The auto-siphon drains water from the grow bed in a cyclical timeframe (not sure exact time yet)

Water Pumps[edit | edit source]

Within the sump tank, there are 2 water pumps that direct the flow of water from the sump tank, to the fish tank and grow bed.

Aerator[edit | edit source]

An aerator hangs outside the sump tank. It uses a hose that goes into the sump tank to increase dissolved oxygen levels in the water, in order for the fish to thrive.

Design[edit | edit source]

The fish tank, sump tank, and grow bed are made from two recycled intermediate bulk containers (IBC). One complete IBC is used for the fish tank and holds up to 1,000 Liters. The second IBC is cut into two sections to form the grow bed and sump tank.

The water level controller passively siphons water from the fish tank to the sump tank. This reduces the energy required the run the system's pumps and ensures that the fish tank will never be drained completely.

From the sump tank, water is pumped into the grow bed where the plants' roots clean the water and the gravel filters out and large particulate matter. After the grow bed is filled completely, the water is drained by the autosiphon and released back into the fish tank where the cycle begins again.

Design Considerations[edit | edit source]

The system was designed to be easy to maintain for people unfamiliar with aquaponic systems. This criteria influenced many aspects of the final design-- most notably, the grow bed. While other parts of an aquaponic system (fish tank and sump tank) are fairy standard, there a variety of options for grow beds. Some of these options required special care and frequent testing and adjusting of water conditions, as well as the installation of additional filters. Ultimately we decided on using a granular grow bed because of simplicity and ease of use. No additional filters are needed, and it requires the least amount human intervention to maintain optimal water conditions.

Energy efficiency was another design priority due to the nature of WetLand. Because the barge would not be connected to the electric grid, all lights, appliances and systems on the barge would only be able to operate on energy generated by the on-board solar panels. This limitation was especially challenging for our system which required air and water to be constantly circulating in the system. With this in mind, we sized our pumps and our system to operate on the smallest wattage possible.

How To build An aquaponic system[edit | edit source]

1
FISH CONTAINER Aquaponic Store.jpg

Purchase your large materials that will hold up to 1000 liters of water. Hooked on 'Ponics purchased two previously used 500 gallon plastic intermediate bulk containers (IBC).

2
Daniel Aquaponics.jpeg

Find a sturdy location to place your aquaponic system. Make sure there is a covering, no outside water is allowed in or near the system.

3
Cleaning fish tank.JPG

Thoroughly clean the inside and outside of the intermediate bulk containers (IBC).

4
Ari.JPG

Convert your containers into suitable tanks for your system. This step will vary depending on what kind of containers you have procured. Here we are removing unnecessary components from our containers that would have interfered with the operation of the system. It is important to maintain structural stability while simultaneously providing maximum functionality.

5
Cages.JPG

Reinforce your system. This step will also vary depending on the specifics of your system. The Hooked on 'Ponics team had to design for their system to be installed on a barge, so they built a frame to hold the grow bed in place. This may not be necessary if your system isn't on a moving barge! Take precautions to ensure that your system is safe and stable in the location that it is to be installed in.

6
Painted IBC.JPG

Cut one of the 500 gallon IBC in 2/3 which will be used for both the grow bed and sump tank. Then paint the exterior of both intermediate bulk containers with paint containing zinc oxide. Sunlight can cause algae growth which can clog plumbing and disrupt water flow.

7
Water level controller.jpeg

Once the paint is dried, place the IBC containers for the fish tank back in the stainless steel cage. Use plastic welding glue to attach the water level controller on the IBC valve.

8
Auto siphon bell.JPG

Assemble the auto siphon bell in the granular grow bed which is made out of 1/3 of the second IBC.

9
Granular bed to sump tank.jpeg

Attach a PVC pipe to the bottom of the auto-siphon. This will allow water to drain from the grow bed into the sump tank.

10
Water pumps1.png

Attach the electric water pumps on the outside of the stainless steel cage that holds the sump tank. One pump should move water from the sump tank to the fish tank, and the second should move water from the sump tank to the grow bed.

11
Finaldesignsystem.png

Compile all the main components (grow bed, sump tank, fish tank) into a design that is specific to where the aquaponic system is located and the amount of space available. The system is now complete and steps can be taken to properly grow plants and raise aquatic animals.

Materials/Costs[edit | edit source]

Materials for the design of the aquaponics system were obtained by buying new, used, and discounted items. Some parts were also donated to the team. Table-2 (sortable) details the total materials and costs for constructing the aquaponics system.

Table-2: Materials and Costs
Quantity Material Discounted Price ($) Full Price ($)
1 Bi metal Blade 3.75 3.99
1 1/2" x 25' marine grade hose 12.21 12.99
1 IBC tote (Fish Emul.) 100.00 250.00
1 Eco 396 Submersible Pump 20.40 27.95
2 Ecoplus small round air stone 5.60 7.80
1 Clear tubing (10ft) 1.00 1.50
1 Elemental O2 Pump (254 GPH) 19.45 23.95
1 IBC tote (Wood Vinegar) 50.00 250.00
1 pH Testing Kit 19.35 19.35
1 Clear tubing (12ft) 1.20 1.80
10 1" PVC Pipe 4.90 5.19
2 4" ABS Pipe 5.58 5.91
1 PVC Coupler 10.51 11.14
1 Poly Bulkhead 1 1/4 6.95 6.95
1 MIP adapt sxm 1 1/4 1.50 3.00
1 s/40 Bush SxS 1 1/4 x 1 0.99 1.98
1 Mistint Paint 6.99 20.00
1 Clear Caulking 9.99 9.99
1 2x4x8 Fir 9.33 3.11
Total Cost $289.71 $660.60

Design Cost[edit | edit source]

Design cost is measured in hours. The total hours spent on the creation of the Aquaponic System are 201 hours with the total hours being broken down into representative segments shown in the Figure 2 below.

Pie chart in design hours spent on each design section for the Aquaponic System.

Maintenance Cost[edit | edit source]

Maintenance cost is measured in minutes per day. The total minutes per day for the Aquaponic System is 30 minutes/day with the total being broken down into segments as shown in the Figure 3 and Table-3 (sortable) below.

Pie chart on minutes/day spent on maintaining the Aquaponic System.
Table-3: Maintenance the amount of time it takes
Maintenance Time (minutes)
Check pH 5
Feed Fish 5
Weed out Grow Bed 5
Clean out Dead Fish 5
Watch System to Ensure Proper Usage 10

Video[edit | edit source]

mqdefault.jpgYouTube_icon.svg
Basil's Adventure in AquaponicLand by Team Hooked On 'Ponics
Keywords: aquaponics, project

Results[edit | edit source]

The aquaponic system cycles water at a rate of 400 gallons per hour, allowing optimal oxygenation for the fish to survive, where the fish provide nutrients for the edible plants to flourish. This design is capable of producing an adequate amount of food for 3 people.

References[edit | edit source]

Hooked on 'Ponics[edit | edit source]

HoP2.jpg

Left to right: Ariane Pierson, Courtney Brown, David Douglas, and Daniel Burgett

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