(Update on the protocol, removing information on crystallinity effects.)
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[[category:MOST methods]]
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'''THIS METHOD IS CURRENTLY  A WORK IN PROGRESS'''
'''THIS METHOD IS CURRENTLY  A WORK IN PROGRESS'''


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==Shredding and Cleaning==
==Shredding and Cleaning==
Any PET bottles or containers which are to be to be recycled need to be ground up into smaller pieces first. This is to speed up the drying process, and also, to fit the plastic into the RecycleBot hopper.
Any PET bottles or containers which are to be to be recycled need to be ground up into smaller pieces first. This is to speed up the drying process, and also, to fit the plastic into the RecycleBot hopper. Approximately 1/4 of the mass of an average water bottle is in the thred and cap region of the main body. This is because this region has to be very resistant to deformation so that the cap can correctly screw on.
[[Image:WaterBottleSticker.jpg|thumb|The leftover glue from the label on this water bottle.]]
[[Image:WaterBottleSticker.jpg|thumb|The leftover glue from the label on this water bottle.]]


===Shredding and Cleaning: Equipment===
===Shredding and Cleaning: Equipment===
*Shredder
*Shredder
*Oil-based cleaner to remove glue, see step 2. (NO WD40)
*Oil-based cleaner to remove glue, see step 2. Peanut butter, nail polish remover, and perfume are all recommended. (NO WD40)
*Scissors or shears
*Scissors or shears


===Shredding and Cleaning: Procedure===
===Shredding and Cleaning: General Procedure===
# Peal any labels and/or different colored plastics off of the bottle.
# Peel any labels and/or different colored plastics off of the bottle.
# Remove any glue from the wrappings off using your cleaner. MOST used => Duct tape. The sticky side, if repeatedly applied and removed, can pull of the glue. This process, however, takes a significant amount of time.
# Rinse out your container, and dry, to remove any leftover beverages.
# Cut apart bottles and containers to fit into your shredder. The threaded section will most likely need to be removed, until a total-shredder is developed.
# Shred the PET chunks. MOST has used a "Chipper Joe", green wood-chipper and a disk shredder, from Staples. The disk shredder has worked the best so far, with consistent results. The wood chipper is not great for water bottles, it regularly becomes jammed, and has inconsistent sizes.
# Collect the chunks and store somewhere cool and dry until the drying step, just as a preventative measure to moisture buildup.
 
===Cutting Techniques===
Some containers may be made of a thicker plastic than others, so different methods must be taken to prepare them.
 
====Method 1 (Gatorade Bottles): Tested====
#Cut apart the bottle as shown in pictures.
##Top and bottom off
##Cut in half
##Trim off curved pieces
#Plug in and turn on disk shredder (NW corner of room)
#Hold forwards button
#Insert slightly curved section into disk shredder.
#Losses of 14/24g:
#*The thread
#*Bottom
#*Curved top
 
<gallery mode=packed>
File:PETBottleM1_1.jpg|If using a small knife, firmly pressing it into the bottom edge is a good method. If force is applied near the line, the flashing, it may be easier.
File:PETBottleM1_2.jpg|After working up to the top of the bottom, slice the thread part off.
File:PETBottleM1_3.jpg|After cutting the opposite side and around the bottom.
File:PETBottleM1_4.jpg|One of the final halves, ready to be cut. Note the rounded part is missing.
</gallery>
 
====Method 2 (Gatorade Bottle): Tested====
NOTE: At MOST this doesn't really work, as the bottles decompress inside the wood chipper and jam.
#Cut off top and bottom
#Cut 1 slit in bottle lengthways
#Turn on wood chipper
#compress and slide into wood chipper
#Losses of 10/24g:
#*The thread
#*Bottom


# Remove any glue from the wrappings off using your cleaner. MOST used => TESTING IN PROGRESS.
<gallery mode=packed>
# Rinse out your container, and dry, to remove any leftover beverages.
File:PETBottleM2_1.jpg|The top and bottom of the bottle are removed, and one cut has been made along the length.
# Cut apart bottles and containers to fit into your shredder
</gallery>
# Shred the PET chunks. MOST has used a "Chipper Joe", green woodchipper and a disk shredder, from Staples.
# Collect the chunks and store somewhere cool and dry until the drying step, just as a preventative measure to moisture buidup


==Drying==
====Method 3 (Plastic Water bottle): Tested====
PET needs to be dried prior to extrusion in a [[Recyclebot]] as otherwise it will undergo rapid hyrdolyzation at high temperatures, and reduce the molecular mass.
#Cut top off of bottle
#Split into 4 sections
#Plug in and turn on disk shredder, in NW corner of room
#Hold forwards button
#Insert sections lengthways
#Losses of:
#*The thread


===Drying: Equipment===
<gallery mode=packed>
*Convection Drying Oven (Any oven will generally work, ovens at home run off the same convection principles of heating and moving air. If using a home oven, be careful of temperatures, and be aware that there could potentially be burning plastic inside of it, if proper precautions are not taken)
File:PETBottleM3_1.jpg|Cut the top of the bottle off.
*Shredded PET
File:PETBottleM3_2.jpg|Cut the bottle into two halves. The base may be difficult to cut, as it is much thicker.
*Drying tray (Any metal tray to hold the PET shreds)
File:PETBottleM3_3.jpg|Cut the halves now, so that you have 4 quarters of the bottle.
</gallery>


===Drying: Procedure===
====Method 4 (Water Bottle Threads): Tested====
# Turn on the oven
#Place a large plastic container under the output of the wood chipper. Alternatively, a cardboard box may be used, but pieces of the plastic may be lost in the seams of the box.
# Evenly distribute the shredded PET in the drying tray. This exposes more surface area to enhance evaporation speed.
#Take the threads from the water bottles that none of the other methods can shred.
# Open the oven by firmly opening the door. It may take a quick jerk, but be careful not to topple it.
#Turn on the wood chipper, and WEAR SAFETY GLASSES.
# Place the tray inide the oven.
#Carefully insert them into the wood chipper.
# Close the oven door, firmly.  
#Turn off the wood chipper when done, and collect the results.
# Set the temperature on your oven to a value as shown by the table below. This table is a work in progress, please feel free to contribute and check!
#Losses of:
# Wait for an amount of time also shown in the table above.
#*None, as we are able to use the losses of a previous method.
# Switch off the oven then carefully open the door after letting it cool for a few minutes.
# Quickly place the PET in an airtight container, such as inside two (2) layers of plastic bags that are twisted and tied shut. As long as the PET is not allowed to reabsorb water from the air, any arrangement will work.
# Store PET in a cool dry place until it is to be used. One excellent method is to place the dry PET inside a bag, which also has dessicant. This further dries the plastic, and will remove any moisture that may have accrued whilst handling it.


===Temperature and Time Table===
<gallery mode=packed>
Important temperatures to be mindful of: 260°C is the melting point. 70-80°C is the glass transition temperature. Because "wet" plastic is being dried, it will likely begin to degrade far below the melting point. For a plastic, the melting point will not signify much, as the plastic molecules will break apart before the overall material ever reaches that temperature.
File:PETBottleM4_1.jpg|Carefully insert the tops of the bottles into the wood chippers. Never put your hands inside the wood chipper.
</gallery>


{| border="1"
==[[Polymer drying protocol:MOST|PET Drying]]==
|-
PET needs to be dried prior to extrusion in a [[Recyclebot]] as otherwise it will undergo rapid hyrdolyzation at high temperatures, and reduce the molecular mass.
|
! 1 Hour
! 2 Hours
! 3 Hours
! 4 Hours
! 5 Hours
! 6 Hours
|-
! 82°C
Slightly above T<sub>g</sub>
| No Change
| No change
|
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|-
! 100°C
|
|
|
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|
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|-
! 125°C
|
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|-
! 150°C
|
|
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|-
! 175°C
|
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|-
! 200°C
|
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|-
! 225°C
|
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|-
! 250°C
|
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|-
! 275°C
|
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! 300°C
|
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|}

Revision as of 00:04, 14 March 2016

Michigan Tech's Open Sustainability Technology LabContact Dr. Joshua Pearce at Free Appropriate Sustainable Technology.
MOST · Projects & Publications · Methods · Lit. reviews · People · Sponsors · News · Updates on Twitter · YouTube
Read more...

Template:Status-Model THIS METHOD IS CURRENTLY A WORK IN PROGRESS

Here is outlined the method to shred, clean and dry PET at the MOST lab at Michigan Technological University. For more information on PET mechanisms please see the PET Extrusion literature review.

Shredding and Cleaning

Any PET bottles or containers which are to be to be recycled need to be ground up into smaller pieces first. This is to speed up the drying process, and also, to fit the plastic into the RecycleBot hopper. Approximately 1/4 of the mass of an average water bottle is in the thred and cap region of the main body. This is because this region has to be very resistant to deformation so that the cap can correctly screw on.

The leftover glue from the label on this water bottle.

Shredding and Cleaning: Equipment

  • Shredder
  • Oil-based cleaner to remove glue, see step 2. Peanut butter, nail polish remover, and perfume are all recommended. (NO WD40)
  • Scissors or shears

Shredding and Cleaning: General Procedure

  1. Peel any labels and/or different colored plastics off of the bottle.
  2. Remove any glue from the wrappings off using your cleaner. MOST used => Duct tape. The sticky side, if repeatedly applied and removed, can pull of the glue. This process, however, takes a significant amount of time.
  3. Rinse out your container, and dry, to remove any leftover beverages.
  4. Cut apart bottles and containers to fit into your shredder. The threaded section will most likely need to be removed, until a total-shredder is developed.
  5. Shred the PET chunks. MOST has used a "Chipper Joe", green wood-chipper and a disk shredder, from Staples. The disk shredder has worked the best so far, with consistent results. The wood chipper is not great for water bottles, it regularly becomes jammed, and has inconsistent sizes.
  6. Collect the chunks and store somewhere cool and dry until the drying step, just as a preventative measure to moisture buildup.

Cutting Techniques

Some containers may be made of a thicker plastic than others, so different methods must be taken to prepare them.

Method 1 (Gatorade Bottles): Tested

  1. Cut apart the bottle as shown in pictures.
    1. Top and bottom off
    2. Cut in half
    3. Trim off curved pieces
  2. Plug in and turn on disk shredder (NW corner of room)
  3. Hold forwards button
  4. Insert slightly curved section into disk shredder.
  5. Losses of 14/24g:
    • The thread
    • Bottom
    • Curved top
  • If using a small knife, firmly pressing it into the bottom edge is a good method. If force is applied near the line, the flashing, it may be easier.

    If using a small knife, firmly pressing it into the bottom edge is a good method. If force is applied near the line, the flashing, it may be easier.

  • After working up to the top of the bottom, slice the thread part off.

    After working up to the top of the bottom, slice the thread part off.

  • After cutting the opposite side and around the bottom.

    After cutting the opposite side and around the bottom.

  • One of the final halves, ready to be cut. Note the rounded part is missing.

    One of the final halves, ready to be cut. Note the rounded part is missing.

Method 2 (Gatorade Bottle): Tested

NOTE: At MOST this doesn't really work, as the bottles decompress inside the wood chipper and jam.

  1. Cut off top and bottom
  2. Cut 1 slit in bottle lengthways
  3. Turn on wood chipper
  4. compress and slide into wood chipper
  5. Losses of 10/24g:
    • The thread
    • Bottom
  • The top and bottom of the bottle are removed, and one cut has been made along the length.

    The top and bottom of the bottle are removed, and one cut has been made along the length.

Method 3 (Plastic Water bottle): Tested

  1. Cut top off of bottle
  2. Split into 4 sections
  3. Plug in and turn on disk shredder, in NW corner of room
  4. Hold forwards button
  5. Insert sections lengthways
  6. Losses of:
    • The thread
  • Cut the top of the bottle off.

    Cut the top of the bottle off.

  • Cut the bottle into two halves. The base may be difficult to cut, as it is much thicker.

    Cut the bottle into two halves. The base may be difficult to cut, as it is much thicker.

  • Cut the halves now, so that you have 4 quarters of the bottle.

    Cut the halves now, so that you have 4 quarters of the bottle.

Method 4 (Water Bottle Threads): Tested

  1. Place a large plastic container under the output of the wood chipper. Alternatively, a cardboard box may be used, but pieces of the plastic may be lost in the seams of the box.
  2. Take the threads from the water bottles that none of the other methods can shred.
  3. Turn on the wood chipper, and WEAR SAFETY GLASSES.
  4. Carefully insert them into the wood chipper.
  5. Turn off the wood chipper when done, and collect the results.
  6. Losses of:
    • None, as we are able to use the losses of a previous method.
  • Carefully insert the tops of the bottles into the wood chippers. Never put your hands inside the wood chipper.

    Carefully insert the tops of the bottles into the wood chippers. Never put your hands inside the wood chipper.

PET Drying

PET needs to be dried prior to extrusion in a Recyclebot as otherwise it will undergo rapid hyrdolyzation at high temperatures, and reduce the molecular mass.

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