No edit summary
No edit summary
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|Image:Simple_Cutter.png|Simple Cutter
|Image:Simple_Cutter.png|Simple Cutter
|Image:Simple_Cutter_v2.png|Simple Cutter V2
|Image:Simple_Cutter_v2.png|Simple Cutter V2
|Image:smaller1.jpg|30mm snap
|Image:Cutter.JPG|Printed Simple Cutter
}}
}}


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#3-D printer
#3-D printer
#OpenScad
#OpenScad
#PLA filiment  
#PLA filiment
#Single sided razor blade
#2 M3x6mm screws
#2 M3 nuts


*[[File:HandBottleCutter.scad]]
*[[File:HandBottleCutter.scad]]
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== Skills and Knowledge Necessary to Make the OSAT ==
== Skills and Knowledge Necessary to Make the OSAT ==
* Basic knowledge of your 3-D printer and software used to make the model
* Basic knowledge of your 3-D printer and software used to make the model.Proficiency with a slicer program and some basic hand tool knowledge.


== Technical Specifications and Assembly Instructions==
== Technical Specifications and Assembly Instructions==
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#Print cutter and clean any flash on the cutter slots
#Print cutter and clean any flash on the cutter slots
#Attach razor blade via the 2 M3 screw slots
#Attach razor blade via the 2 M3 screw slots
* Print time is approximately but will vary with infill percentage
* Print time
   
* 2hrs for simple cutter at 20% infill
* Assembly time we be the amount of time it takes to attach razor blade
* Assembly time will be the amount of time it takes to attach razor blade
* Approximatly 2 minutes
* Approximately 2 minutes






=== Common Problems and Solutions===
=== Common Problems and Solutions===
 
The cutter slots may not print fully open and will need to be trimmed with a razor blade. Cutter slots may not also print with even opening spacing.


== Cost savings==
== Cost savings==
Estimate your costs
Estimate your costs
# Hand Cutter
Hand Cutter
* 3117mm of filament approximately 35 minutes  
* 29.58 grams of filament and approximately 120 minutes  
* $0.28 per set
* $0.52 per cutter assuming filament costs of $20/Kg + whatever you value the time to set the print up at
 
# Hand Cutter V2
* 1539mm of fillament approximately 18 minutes
* $0.14 per set


Find a commercial equivalent
Find a commercial equivalent

Revision as of 17:22, 5 December 2014

PET Bottle Shredder

Project developed by [1] Template:Statusboxtop Template:Status-design Template:Status-prototype You can help Appropedia by contributing to the next step in this OSAT's status. Template:Boxbottom

Abstract

Included below is three different designs for PET bottle shredders currently designed for 20oz soda bottles but easily expandable for use with 2 liter soda bottles. The first design is a simple hand held shredder which is the simplest design and uses the least plastic. This makes this design ideal for areas which have access to a 3D printer but which filament might not be as readily available. The second design adds a bottle holder to the simple hand held shredder. This holder was added to possibly aid in efficiency. The third design is a hand cranked design which also uses a bottle holder and spools the cut filament. These shredders allow the use of the cut PET to be used in things like crafts and possibly for printing purposes.


Bill of Materials

  1. 3-D printer
  2. OpenScad
  3. PLA filiment
  4. Single sided razor blade
  5. 2 M3x6mm screws
  6. 2 M3 nuts

Tools needed for fabrication of the OSAT

  1. MOST Delta RepRap or similar RepRap 3-D printer
  2. OpenScad or other Cad software http://www.openscad.org/

Skills and Knowledge Necessary to Make the OSAT

  • Basic knowledge of your 3-D printer and software used to make the model.Proficiency with a slicer program and some basic hand tool knowledge.

Technical Specifications and Assembly Instructions

  1. Download the files listed above
  2. Prep your printer and load the .stl file and slice into a .gcode file
  3. Print cutter and clean any flash on the cutter slots
  4. Attach razor blade via the 2 M3 screw slots
  • Print time
  • 2hrs for simple cutter at 20% infill
  • Assembly time will be the amount of time it takes to attach razor blade
  • Approximately 2 minutes


Common Problems and Solutions

The cutter slots may not print fully open and will need to be trimmed with a razor blade. Cutter slots may not also print with even opening spacing.

Cost savings

Estimate your costs Hand Cutter

  • 29.58 grams of filament and approximately 120 minutes
  • $0.52 per cutter assuming filament costs of $20/Kg + whatever you value the time to set the print up at

Find a commercial equivalent

  • No such thing exists

References

  1. My own measurements of razor blade
  2. http://www.utsumi.com.br/pet/English/filetador/index.html
  3. http://www.livedebris.org/Photos/Art%20photos/Tutorials/bottle%20cutter%20tutorial.pdf
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