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<center>''This project was first designed to upgrade a salt spray chamber on Michigan Technological Universities campus. The project has been expanded to upload all designs of the salt spay chamber to open source design. ''</center>
{{Project data
| authors = User:Cleyton, User:Thomas Korejsza, User:Eli Gooding, User:Erik Bain, User:Mdholt, User:Klbarie
| status = Deployed
| completed = 2015
| made = Yes
| replicated = No
| cost = USD 33
}}
 
This project was first designed to upgrade a salt spray chamber on Michigan Technological Universities campus. The project has been expanded to convert all designs of the salt spay chamber to open source design.


== Project goals ==
== Project goals ==
Line 18: Line 24:
The links for each file are listed below.
The links for each file are listed below.


{{Gallery
<gallery>
|width=180
File:Nozzle_clamp.PNG|[http://3dprint.nih.gov/discover/3dpx-002137 Nozzle Clamp]
|height=135
File:Insulation_bracket.PNG|[http://3dprint.nih.gov/discover/3DPX-002169 Insulation Bracket]
|title= Salt Spray Chamber Upgrade
File:Coupon_rack.PNG|[http://3dprint.nih.gov/discover/3dpx-002139 Coupon Rack]
|lines=5
File:Hood_prop.PNG|[http://3dprint.nih.gov/discover/3dpx-002150 Hood Props]
|Image:Nozzle_clamp.PNG|[http://3dprint.nih.gov/discover/3dpx-002137 Nozzle Clamp]
File:Chamber_drain.png|[http://3dprint.nih.gov/discover/3DPX-002161 Chamber Drain]
|Image:Insulation_bracket.PNG|[http://3dprint.nih.gov/discover/3DPX-002169 Insulation Bracket]
</gallery>
|Image:Coupon_rack.PNG|[http://3dprint.nih.gov/discover/3dpx-002139 Coupon Rack]
 
|Image:Hood_prop.PNG|[http://3dprint.nih.gov/discover/3dpx-002150 Hood Props]
<gallery>
|Image:Chamber_drain.png|[http://3dprint.nih.gov/discover/3DPX-002161 Chamber Drain]
File:Before_chamber.jpg|Before
}}
File:After_chamber.jpg|After
</gallery>
 
<gallery>
File:Insulation_bracket_1.jpg|Side View
File:Insulation_bracket_2.jpg|Front View
File:Bracket_clamping.jpg|In Use
</gallery>
 
<gallery>
File:Hood_prop_1.jpg|Printed Hood Prop
</gallery>


{{Gallery
<gallery>
|width=180
File:Drain_1.JPG|Drain in Chamber
|height=135
File:Drain_2.JPG|Secondary Angle
|title= Drain Images
</gallery>
|lines=2
|Image:Drain_1.JPG|Drain in Chamber
|Image:Drain_2.JPG|Secondary Angle
}}


{{Gallery
<gallery>
|width=180
File:Nozzle_clamp_1.jpg|Nozzle with Clamp
|height=135
</gallery>
|title= Nozzle Images
|lines=1
|Image:Nozzle_clamp_1.jpg|Nozzle in Chamber
}}


{{Gallery
<gallery>
|width=180
File:Sample_holder_1.jpg|Holder in Use
|height=135
</gallery>
|title= Sample Holder
|lines=1
|Image:Sample_holder_1.jpg|Holder in Use
}}


== Costs ==
== Costs ==


You may describe your costs here.
This table shows the cost savings for the current modifications to the chamber.
 
{| class="wikitable"
{| class="wikitable"
|-
!
!  
! Nozzle Clamp
! Nozzle Clamp
! Insulation Bracket
! Insulation Bracket
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! Hood Props
! Hood Props
! Chamber Drain
! Chamber Drain
! TOTAL
|-
|-
| Original Price
! Original Price
| $5
| $5
| $30
| $30
| $100
| $400 for 4
| $60
| $60
| $10
| $10
| $505
|-
|-
| New Price
! New Price
| <<$1
| <<$1
| $16 for 16
| $16 for 16
Line 80: Line 87:
| $11.30
| $11.30
| <<$1
| <<$1
| $33
|-
|-
| Savings
! Savings
| $5
| $5
| $14
| $14
Line 87: Line 95:
| $48.70
| $48.70
| $10
| $10
! $472
|}
|}
== Next steps ==
Publish detailed instructions.


== Conclusions ==
== Conclusions ==


This salt spray chamber would save approximately $19,000 from our first rough estimates. Our current modifications now save $475 assuming that just 4 sample racks are needed. These modifications can easily be put into most chambers with only small changes needed. This chamber has no loss in quality, and currently complies with all ASTM standards.
This salt spray chamber would save approximately $19,000 from our first rough estimates. Our current modifications now save approximately $475 assuming that just 4 sample racks are needed. These modifications can easily be put into most chambers with only small changes needed. This chamber has no loss in quality, and currently complies with all ASTM standards.


== Project Members ==
== Project Members ==


Cleyton Cavallaro,
[[User:Cleyton|Cleyton Cavallaro]],
Eli Gooding,
[[User:Thomas Korejsza|Thomas Korejsza]],
Thomas Korejza,
[[User:Eli Gooding|Eli Gooding]],
Erik Bain,
[[User:Erik Bain|Erik Bain]],
Mike Holt,
[[User:mdholt|Mike Holt]],
Kyle Barie
[[User:klbarie|Kyle Barie]]
 
{{Page data
| keywords = 3D printing, open source design, salt spray chamber modifications, salt spray chamber
| sdg = SDG08 Decent work and economic growth
| published = 2015
| organizations = Michigan_Tech's_Open_Sustainability_Technology_Lab, MY4777, MTU
| license = CC-BY-SA-3.0
| language = en
}}


<!-- Don't change the next line unless you intend to change the categorization -->
[[Category:MY4777]]
<!-- Do add additional, appropriate categories.  See http://www.appropedia.org/Appropedia:CategoryTree for ideas. -->
[[Category:3D printing]]
[[Category:Projects]]

Latest revision as of 13:31, 28 February 2024

Before chamber.jpg
FA info icon.svg Angle down icon.svg Project data
Authors Cleyton M. Cavallaro
Thomas Korejsza
Eli Gooding
Erik Bain
Michael Holt
Kyle Barie
Status Deployed
Completed 2015
Made Yes
Replicated No
Cost USD 33
OKH Manifest Download

This project was first designed to upgrade a salt spray chamber on Michigan Technological Universities campus. The project has been expanded to convert all designs of the salt spay chamber to open source design.

Project goals[edit | edit source]

  1. Plan upgrades
  2. Execute Upgrades
  3. Make BOM and instructions for entire chamber
  4. Profit

Design[edit | edit source]

All design files are hosted on http://3dprint.nih.gov The links for each file are listed below.

Costs[edit | edit source]

This table shows the cost savings for the current modifications to the chamber.

Nozzle Clamp Insulation Bracket Coupon Rack Hood Props Chamber Drain TOTAL
Original Price $5 $30 $400 for 4 $60 $10 $505
New Price <<$1 $16 for 16 <<$1 each $11.30 <<$1 $33
Savings $5 $14 $100 $48.70 $10 $472

Conclusions[edit | edit source]

This salt spray chamber would save approximately $19,000 from our first rough estimates. Our current modifications now save approximately $475 assuming that just 4 sample racks are needed. These modifications can easily be put into most chambers with only small changes needed. This chamber has no loss in quality, and currently complies with all ASTM standards.

Project Members[edit | edit source]

Cleyton Cavallaro, Thomas Korejsza, Eli Gooding, Erik Bain, Mike Holt, Kyle Barie

FA info icon.svg Angle down icon.svg Page data
Keywords 3d printing, open source design, salt spray chamber modifications, salt spray chamber
SDG SDG08 Decent work and economic growth
Authors Cleyton M. Cavallaro
License CC-BY-SA-3.0
Organizations Michigan_Tech's_Open_Sustainability_Technology_Lab, MY4777, MTU
Language English (en)
Related 0 subpages, 2 pages link here
Impact 403 page views
Created November 10, 2015 by Cleyton M. Cavallaro
Modified February 28, 2024 by Felipe Schenone
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