Line 66: Line 66:
'''Table 2''' includes the current retail value of the materials used as well as the cost that our team was able to produce it at.  
'''Table 2''' includes the current retail value of the materials used as well as the cost that our team was able to produce it at.  


'''Table 2:'''Material Costs
'''Table 2:''' Material Costs
{| class="wikitable sortable"
{| class="wikitable sortable"
! Quantity !!  Material  !!  Source  !! Our Cost($) !! Retail Cost ($)  
! Quantity !!  Material  !!  Source  !! Our Cost($) !! Retail Cost ($)  
Line 73: Line 73:
|align="right"| 18.52  
|align="right"| 18.52  
|align="right"| 18.52  
|align="right"| 18.52  
|-
| 4 || Corrugated Plastic Sheets || Ellis Art & Engnrng
|align="right"| 21.39
|align="right"| 23.76
|-
| 1 || Full-sized baking sheet || Angels of Hope Thrift Store
|align="right"| 3.75
|align="right"| 17.99
|-
| 1 || Tube of silicone adhesive || Pierson's
|align="right"| 2.32
|align="right"| 2.58
|-
| 1 || 4'x8'x1.5" Rmax foam sheet || Pierson's
|align="right"| 27.24
|align="right"| 30.27
|-
| 2 || L-shaped aluminum connectors || Ace Hardware
|align="right"| 3.50
|align="right"| 7.08
|-
| 1 || Bottle heat resistant black paint || Ace Hardware
|align="right"| 7.62
|align="right"| 7.62
|-
| 1 || Roll of aluminum foil || Ace Hardware
|align="right"| 3.26
|align="right"| 3.26
|-
| 1 || Oven thermometer || Ace Hardware
|align="right"| 8.71
|align="right"| 8.71
|-
| 1 || Tube of caulk || Ace Hardware
|align="right"| 7.62
|align="right"| 7.62


|-  
|-  
| 1 || Thermometer|| Ace Hardware  
| 1 || 1/4" drill bit|| Ace Hardware
|align="right"| 8.00
|align="right"| 6.09
|align="right"| 8.00
|align="right"| 6.09
 
|-
| 2 || Bead corner drywall 8' || Ace Hardware
|align="right"| 6.08
|align="right"| 6.08
 
|-
| 2 || Aluminum rivets 100 packs || Ace Hardware
|align="right"| 5.24
|align="right"| 5.24
 
|-
| 8 || Flange bolts || Ace Hardware  
|align="right"| 4.80
|align="right"| 4.80
 
|-
| 8 || Flange nuts || Ace Hardware
|align="right"| 4.40
|align="right"| 4.40
 
|-
| 8 || Flange lock washers || Ace Hardware
|align="right"| 1.04
|align="right"| 1.04
 
|-
| 8 || Flange flat washers || Ace Hardware
|align="right"| 0.96
|align="right"| 0.96


|-
|-
| 1 || Doubled Paned Window || Arcata Recycling Center
| 2 || Floor flange 1/2" galvanized ||Ace Hardware
|align="right"| Donated
|align="right"| 13.06
|align="right"| 112.00
|align="right"| 13.06


|-
|-
| 5 || Thick Wood 35x23 || Arcata Recycling Center
| 2 || Wire rope clip || Ace Hardware
|align="right"| Donated
|align="right"| 6.52
|align="right"| Unknown
|align="right"| 6.52
 
|-
|-
| 8 || Thin Wood 35x23 || Arcata Recycling Center
| 1 || 3/4" wooden dowel || Ace Hardware
|align="right"| Donated
|align="right"| 3.80
|align="right"| Unknown
|align="right"| 3.80
 
|-
| 2.6 || foot of chain || Ace Hardware
|align="right"| 7.07
|align="right"| 7.07
 
|-
| 4 || large S-hooks || Ace Hardware
|align="right"| 6.08
|align="right"| 6.08
 
|-
| 2 || Stainless steel hinges || Ace Hardware
|align="right"| 23.96
|align="right"| 23.96
 
|-
| 6 || Hinge bolts || Ace Hardware
|align="right"| 2.94
|align="right"| 2.94
 
|-
| 6 || Hinge nuts || Ace Hardware
|align="right"| 1.50
|align="right"| 1.50
 
|-
| 9 || foot of stove gasket (large) || Ace Hardware
|align="right"| 17.55
|align="right"| 17.55
 
|-
| 4 || foot of stove gasket (small) || Ace Hardware
|align="right"| 4.32
|align="right"| 4.32
 
|-
| 9 || Plastic bolts || Ace Hardware
|align="right"| 5.40
|align="right"| 5.40
 
|-
| 1 || metal file cabinet || Scrap yard
|align="right"| 0.00
|align="right"| 60.00
 
|-
| 1 || Range oven bottom || Scrap yard
|align="right"| 0.00
|align="right"| 55.00
 
|-
| 2 || Drip edge, galvanized || Ace Hardware
|align="right"| 8.26
|align="right"| 8.26
 
|-
| 1 || Roll of nylon twine || Ace Hardware
|align="right"| 4.68
|align="right"| 4.68
 
|-
| 1 || Pane of tempered glass 29.5"x23.75" || Eureka Glass
|align="right"| 35.70
|align="right"| 35.70
 
|-
| 1 || Tube of epoxy glue || Ace Hardware
|align="right"| 4.68
|align="right"| 4.68
 
|-
| 1 || Roll of metal repair tape || Ace Hardware
|align="right"| 5.87
|align="right"| 5.87
 
 


|-class="sortbottom"
|-class="sortbottom"
|colspan="3" align="right" | '''Totals'''  
|colspan="3" align="right" | '''Totals'''  
|align="right"| '''$26.52'''  
|align="right"| '''$286.95'''  
|align="right"| '''$26.52'''
|align="right"| '''$422.42'''
|}
|}



Revision as of 05:33, 3 May 2011

Fig 1: The Solar Swing


Abstract

The Solar Swing is a project from Humboldt State University's Engineering 215 class. The Solar Swing is a solar oven designed to be implemented in elementary schools across the United States to give children confidence while they learn about solar technology and practice cooking skills.

Background

Locally Delicious is a group of ladies from Humboldt County, California who promote the local foods movement and strive to move away from industrial agriculture. They have helped to fund many local projects such as Food for People, which selects six local farmers to grow specific food for food banks, the Mobile Processing Unit for the Poultry Cooperative, and the Potawot Garden in Arcata.

The group gets their name from their first book, which aims to provide recipes and resources for residents of the north coast. They are currently working on their second book- Lunchbox Envy. The book is targeted towards parents, older children and their mentors. The goal is to create healthy lunches that kids will want to eat and includes projects that kids can do by themselves, with adults or at their school.

Locally Delicious contracted our team to design and implement a solar oven in Trinidad School to be used as an example for a do-it-yourself project to be included in Lunchbox Envy.

Project Definition

This project is a solar oven that can be replicated at elementary schools across the United States by adults with the possible help of the students. It must meet the client's criteria.

Project Criteria

The project criteria and constraints were considered by the both Operation S.O.S. and the client. The criteria were then weighted in order to determine the strengths and weaknesses of the Alternative Solutions.

Table 1: Project Criteria, Descriptions and Weights.

Criteria Description Weight
Oven Safety The oven must be safe for elementary school children and meet the school’s insurance policy. 10
Durability The oven must last for three to five years. 9
Efficiency The oven must thoroughly cook the food prepared by the Junior Chefs within their designated meeting times. 9
Portability The oven must be easily moved around the Trinidad School campus and fit into their storage space. 8
Cost Each team member contributes up to $75 and the client contributes up to $100, so the final cost cannot exceed $400. 7
Ease of Use The oven must be operable by the Junior Chefs grades fourth through sixth. 7
Effectiveness -teaching The oven must meet the Common Core Content Standards for English and Mathematics selected by the California Academic Content Standards Commission (http://www.scoe.net/castandards/). 6

Cost

Design Hours

The following chart includes how much time was spent in each section of the design process.

Figure 2: Total Hours Spent = 713

Building and Materials Costs

Table 2 includes the current retail value of the materials used as well as the cost that our team was able to produce it at.

Table 2: Material Costs

Quantity Material Source Our Cost($) Retail Cost ($)
1 Mylar Roll Ace Hardware 18.52 18.52
4 Corrugated Plastic Sheets Ellis Art & Engnrng 21.39 23.76
1 Full-sized baking sheet Angels of Hope Thrift Store 3.75 17.99
1 Tube of silicone adhesive Pierson's 2.32 2.58
1 4'x8'x1.5" Rmax foam sheet Pierson's 27.24 30.27
2 L-shaped aluminum connectors Ace Hardware 3.50 7.08
1 Bottle heat resistant black paint Ace Hardware 7.62 7.62
1 Roll of aluminum foil Ace Hardware 3.26 3.26
1 Oven thermometer Ace Hardware 8.71 8.71
1 Tube of caulk Ace Hardware 7.62 7.62
1 1/4" drill bit Ace Hardware 6.09 6.09
2 Bead corner drywall 8' Ace Hardware 6.08 6.08
2 Aluminum rivets 100 packs Ace Hardware 5.24 5.24
8 Flange bolts Ace Hardware 4.80 4.80
8 Flange nuts Ace Hardware 4.40 4.40
8 Flange lock washers Ace Hardware 1.04 1.04
8 Flange flat washers Ace Hardware 0.96 0.96
2 Floor flange 1/2" galvanized Ace Hardware 13.06 13.06
2 Wire rope clip Ace Hardware 6.52 6.52
1 3/4" wooden dowel Ace Hardware 3.80 3.80
2.6 foot of chain Ace Hardware 7.07 7.07
4 large S-hooks Ace Hardware 6.08 6.08
2 Stainless steel hinges Ace Hardware 23.96 23.96
6 Hinge bolts Ace Hardware 2.94 2.94
6 Hinge nuts Ace Hardware 1.50 1.50
9 foot of stove gasket (large) Ace Hardware 17.55 17.55
4 foot of stove gasket (small) Ace Hardware 4.32 4.32
9 Plastic bolts Ace Hardware 5.40 5.40
1 metal file cabinet Scrap yard 0.00 60.00
1 Range oven bottom Scrap yard 0.00 55.00
2 Drip edge, galvanized Ace Hardware 8.26 8.26
1 Roll of nylon twine Ace Hardware 4.68 4.68
1 Pane of tempered glass 29.5"x23.75" Eureka Glass 35.70 35.70
1 Tube of epoxy glue Ace Hardware 4.68 4.68
1 Roll of metal repair tape Ace Hardware 5.87 5.87


Totals $286.95 $422.42

Maintenance Costs

The solar oven should be durable for three to five years. Table 3 shows current retail values of possible replacement items.

Table 3:Maintenance costs

Task Time (min/year)
Repair panels 3
Replace Thermometer 1 Ace Hardware 8.00 8.00
Total Cost $26.52

Final Design

The Slanted Box is a box-shaped oven that has one wall that is taller than the rest, creating a top face that is slanted downwards. It has four fold-out panels on hinges that hold the panels onto the box, allowing them to swing inwards and outwards. One pane of tempered glass makes up the top, slanted face of the oven. The door is on the top of the oven and opens into the box with the use of hinges. There are a swinging tray inside of the oven so that the oven can be propped up while in use.

This solution excels in several client criteria. The oven can be made compact by folding its panels inwards, so it is easily stored. Although not quite as much sunlight is allowed in, the amount of heat retained outweighs the heat kept out. The fact that the top face is slanted allows more direct beams of sunlight to enter, which are more powerful than reflected beams. The oven is effective as a teaching tool by demonstrating alternative technologies, reflectivity, basic concepts of heat, and geometry of the sun. Drawbacks of this design include the fact that it most likely must be moved by a dolly. Materials in the solar oven include wood for the box and the reflector mount, Mylar for the reflective material and the inside sides, window glass for the top.

[figure of design]

Building and Implementation Instructions

This is where we tell you how to build the oven.

Results

Testing of the solar oven solution is in progress and the results are not yet available. The oven has been able to get bred to rise but the temperature value was not recorded.

Discussion

The solar oven built for a school fits the criteria required for this project. The results of our testing are still unavailable but as soon as we get it in updates will be made.

Next Step

With the solar oven complete our next step will be to take it to Trinidad School and have the Junior Chefs use it and give us feed back so we may make any minor alterations they might have.

References

These are our references.

2011 Team

Cookies help us deliver our services. By using our services, you agree to our use of cookies.