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E305 backyard biodigester

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55 gallon drum anaerobic digester.
Engr305 Appropriate Technology page in progress
This page is a project in progress by students in Engr305 Appropriate Technology. Please do not make edits unless you are a member of the team working on this page, but feel free to make comments on the discussion page. Check back for the finished version on May 15, 2012.


Convert organic household waste and feces into methane. This project was started with cow manure and biodigested sludge from our local municipality's anaerobic digester to create a small-scale anaerobic digester for the backyard. The process by which organic materials breakdown creates a flammable gas. The product is methane, which is a clean burning fuel that can be used for heating, cooking or natural light.

Understanding the Market

Inspired by the Park Spark Project in Cambridge, MA which was created by an MIT student, the idea of recycling dog doo at the local dog park is an efficent way to produce clean burning energy from waste. [1]

Materials needed:

  • 55-gallon-drum, food-grade, metal barrel
  • Boat propeller
  • Rebar
  • Hand crank
  • Various gas valves
  • Inner tube or balloon for gauging methane collection
  • Various metal tubes
  • Access to welding equipment
  • Drain valve
  • PVC pipe

Objective Statement

The objective of our project is to produce a clean burning fuel for sanitation issues and bring a sense of community awareness while providing an efficient source of heat for cooking, warmth or natural lighting.

Criteria

  • Budget- Proposed cost is to remain under $100, however, a maximum of $50 per teammate will be allotted. Sub-criteria: Save money and promote reuse by using recycled materials such as tanks, pipes, shut off valve, PVC piping.
  • Aesthetics- The determination of whether the unit will be buried or above ground will be dependent upon materials used. By running a methane tube for lighting a gas lamp, the aesthetics of the neighborhood will improve.
  • Implementation-A time constraint of two weeks for construction is needed because the fuels need time to start degrading in the bacteria and producing gas.
  • Portable and flexible- The necessity to have a simple construction plan with readily available lightweight materials is a desired criteria, as we would like to see this project replicated, potentially with different uses of methane gas, such as, a BBQ, water heating systems, etc.

Evaluation Criteria

These criteria were chosen to evaluate the project based on maintainence considerations, as well as saftey, project replicability, effectiveness, educational capacity and aesthetics.

Criteria constraints Our weight (0-10)
maintainability must be able to maintain functionality on less than .5 human labor hrs a week 7
safety must be able to function without possible injury to users or observers 10
replicability must be made of materials that can be easily sourced 10
effectiveness must produce enough methane gas through anaerobic activity to keep a constant flame 10
storage ability must be able to be stored and maintain function in a moist environment such as Humboldt County, California 6
ease of use must be suitable from an age range of 12 years and above without adult supervision 7
transportability must be able to be transported for educational outreach 2
social justice 50 % of materials must come from a recycled source 6
educational value must be able to provide an understanding of the functionality and use of the device, within a two minute viewing span 9
aesthetics must be pleasing to the eye and look professional 8


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Literature Review

Literature Review-Jess B.

Biomimicry, Innovation Inspired by Nature, by Janine M. Benyus

This book describes the benefits of mimicking nature in natural processes such as how to break down waste, how to produce strong adhesives and countless other innovations, in order to achieve cutting edge innovations to improve our modern world. There are countless examples of how different farms and organizations utilize this technology. One in particular is of interest to this project, a section describing grass farmers raising cattle in the Midwest. Instead of managing the system in a traditional model where grain feed is brought to the cows, these farmers let the herd out into the fields to graze off grasses. The symbiosis of these cows and their cowpies on the farmer’s land allows for a new type of management, where farmers “consider themselves solar harvesters now--- turning sunlight into grass and then into meat and milk.” (Benyus 45)[1]. Some additional, beneficial information that I extracted from this section of the book was that in healthy microbial conditions a cowpie should break down within three weeks in a warm environment.


Cradle to Cradle, by William McDonough & Michael Braungart

Describing ways for industries to close their production loop cycle is relevant to all business ventures. “Today, with our growing knowledge of the living earth, design can reflect a new spirit. In fact, the authors write, when designers employ the intelligence of natural systems—the effectiveness of nutrient cycling, the abundance of the sun's energy—they can create products, industrial systems, buildings, even regional plans that allow nature and commerce to fruitfully co-exist” (MBDC)[2]. Having a closed loop cycle by building a bio-digester is the ultimate way to balance the intake of biological waste and provide a clean burning fuel at the same time.


The Humanure Handbook, A Guide to Composting Human Manure by Joseph Jenkins

A great read on how the nature of human’s relationship to their own waste should change and multiple reasons to see why it should become more of a closed loop cycle. This book has a plethora of information regarding the finer details of this project. Undoubtedly, this text will be referred to on countless occasions. The section I found most helpful and interesting had to do with sewage sludge. In addition to our project’s goal, we will include the ability to create fire from methane gas, an excellent by-product of rich fertilizer will be available after a few months of digestion. It cites how much better of a system this is in places like Duisberg, Germany where a 100 year old sewage plant composts over 100 tons of domestic refuse a day(Jenkins 231).There are numerous other cities that provide “biobins” for collecting household compost refuse. The book implies that we have to look forward to advanced collection of humanure by municipalities and gives the following stats on America’s sewage sludge innovation. “In 1988, in the U.S. alone, there were only 49 operating municipal sludge composting facilities. By 1997, there were over 200. The U.S. composting industry grew from less than 1000 facilities in 1988 to nearly 3800 in 2000 and that number will only increase” (Jenkins 231)[3]


Methane Gas Process and Apparatus by Oliver W. Boblitz

This interesting peer reviewed article is the application for a U.S. patent for a bio-digester with the intention of producing methane gas. The schematics are a bit larger than the project size that we are undertaking, however, there was some pertinent information on how the breakdown process works for methane. Specifically cited, the slurry is to remain between the pH of 6 and 8; kept between a temperature of 100 and 140 degrees F and heating the slurry in this way for up to 10 days to reach the desired affects. There is implementation of solar collection for heating that would be something to consider.[4]



Josh Bancroft Literature Review

The methane digester built on the Foster Brothers farm in Middlebury, Vermont was designed with the goal of turning something negative into a positive opportunity. The brothers designed a system eight feet deep with an underground cement tank. The anaerobic process breaks down the poo of 350+ cows and releases methane. A pipe transfers the methane to another room to scrub out the hydrogen sulfide present in the gas, this is what makes the poo smell. The cleaner methane is then funneled into an internal combustion engine that is hooked up to generator producing 360,000 kWh of power to run the entire farm.

The brothers have some problems with the project. When implementing the idea of a digester they received plenty of proposals. They had to pick the best one for their farm. They turned down outlandish proposals such as a system that required seven acres of tanks. An original idea of the brothers was to sell the electricity produced to the surrounding community, but in time learned that the economic loss was to great and eventually decided to use the energy to power the farm and the houses located on the property. [5]


Methane is the main component of natural gas, which is derived from ancient plants and algae. Methane is produced naturally in landfills and can also be produced at a sewage treatment center where natural decomposition of human waste occurs. The use of methane digesters is an excellent idea to harvest this natural gas. It is awesome to see the use of digesters in under developed countries giving them a very cheap alternative fuel source to light and warm their homes.

It is unfortunate that methane digesters aren’t as widely used in developed countries, there is so much potential energy being wasted. The natural gas could power your homes electricity, it could heat your water, and can warm your house for fraction of the cost to use gas provided by a company such as PG&E.[6]


Bacteria grow with the absence of light and oxygen. This bacteria helps digest organic material and with this a by-product of natural gas is produced. When the gas is mixed with oxygen it can be used for fuel. I found it very cool that the heat produced form the burning gas “can be used with a heat engine, which converts thermal energy to mechanical or electrical energy.” (Mulvaney pg 36) [7] Biogas should be more present in everyday life. In some locations such as Arcata, solar power is not the best option for alternative energy source. But no matter the weather conditions, alternative energy can still be produced with a digester.


Methane is a natural gas created by the anaerobic decomposition of organic materials. The anaerobic process happens naturally in boggy areas. It works here because the body of water is airtight with a swampy sludge keeping oxygen at bay. The anaerobic process occurs in three stages. First a group of microorganisms change the organic material into another group of organisms that will form organic acids. Bacteria will then form and complete the process of turning the material into a sludge that will release methane[8]


Literature Review Chris DeFoney


ANAEROBIC DIGESTION: This summarized the process of digestion starting with fermentative bacteria’s creating acid forming bacteria and acetate from organic material. Higher energy foods or poo have sugar and breakdown faster can actually create to much acid which inhibits the bacteria due to a high ph which can halt the anaerobic digestion all together. But as long as you start with a large quantity of fermentative bacteria found in low energy fuel like cow dung the Methane forming bacteria will consume all the acetate and acids formed in the first step of digestion, giving off methane Co2 and other gases. This brief chapter also gave the temperature range for the occurrence of methane bacteria and a good idea of the time it takes to produce quantities of methane at different temperatures. [9]

Cow power: This article was about a large methane digester constructed on a cow farm in Birdport Vermont which measured 72’ by 100’ @ 14’ deep and pumped out 1.75 million kwh a year. This farm was lucky enough receive the USDA Rural development renewable energy grant which kicked off this powerful and profitable cow power program. This system has been connected into a local grid in central Vermont and customers can choose what percentiles of energy bill they would want to be powered by cow Power. This is one of the most successful program of its kind in the country and I see its popularity continuing grow in the future. [10]

The next book I read gave very specific information for the construction and implementation of backyard biodigester and the recommended ratios of water to manure for the slurry. The recommended mixture is 50% water at 50% manure but the total weight will be about 90% water and the slurry should be chunk less. If the mixture is right, a ph between 7-8 the methane production should start within 8 to 10 days. Cow, Chicken, horse and pig manure are all recommended because they have a good carbon to nitrogen ratio and have fermentative bacteria. [11]

Lastly I looked into the economic values of biogas and the public health benefits. In the environment burning methane helps in reducing greenhouse gases, organic waste, odor, and pathogens. Anaerobic digestion is a carbon-neutral technology to produce biogas that can be used for heating, generating electricity, mechanical energy, or for supplementing natural gas. Biodigesters are being used allover the world and are expanding rapidly in growing impoverished countries which is a great sign for or generation and this great technology. [12]

Design

We were going for a relatively simple and affordable design which could be easily replicated with local resources. We acquired the supplies from local hardware stores, resale lumber yards, neighborhood farmers and in junk yards. The final cost was under $200. The main sturcture consists of a 55 gal food grade oil drum, with four various important attachments.

  1. 1. The first is a down spout constructed of 4 inch pvc pipe for waste to be inserted into the top biodigester.
  2. 2. Second is a stir rod to keep the anaerobic mixture in a watery slurry. It's built from a welded together boat prop, a 1/4 inch metal rod and a hand wheel.
  3. 3. Thirdly a pipe needs to be welded to the top of the drum for methane to escape then we attached a two way valve for methane collection or gas burn off as desired.
  4. 4. Lastly there is a one drainage valve attached to the bottom of the drum for the release of fertilizer.



File:DoggieDooDigester.jpg

Costs

Quantity Material Source Cost ($) Total ($)
1 55 gallon food grade drum Re-sale Lumber 40.00 40.00
1 1 inch ball valve Re-sale Lumber 20.00 20.00
1 Poo Stirring Stick Arcata Scrap Yard 20.00 20.00
1 4 inch diameter, 4 feet length pvc pipe w/ resealable top Ace Hardware 30.00 30.00
1 Sealed Bearing Ace Hardware ~10.00 10.00
Total Cost ~$120.00

Discussion

Your discussion.

Next Steps

The next steps.

Proposed Timeline

  • Wed February 29th- Completed welding attachments onto barrel.
  • Sat March 3rd- Organic matter in barrel building methane.
  • Sat April 7th- Within one month, have clean burning gas and gas storage facilities in place.

Conclusions

Your conclusions.

References

Benyus, Janine M. Biomimicry: Innovation Inspired by Nature. New York: Harper Collins, 1997

  1. Benyus, Janine M. Biomimicry: Innovation Inspired by Nature. New York: Harper Collins, 1997.
  2. McDonough, William, and Michael Braungart. Cradle to Cradle: Remaking the Way We Make Things. New York: North Point, 2002. Print.
  3. Jenkins, Joseph. The Humanure Handbook. Grove City, PA: Chelsea Green Publishing, 2005.
  4. Boblitz, Oliver W. "Methane Gas Process and Apparatus." Google. Bio-Gas Corporation, 3 Sept. 1976. Web. <http://www.google.com/patents?hl=en>..
  5. Pahl, Greg. "Biomass." In The citizen-powered energy handbook: community solutions to a global crisis. White River Junction, Vt.: Chelsea Green Pub. Co., 2007. 177-178.
  6. Chiras, Daniel D.. "Whats on the Horizon?." In The homeowner's guide to renewable energy: achieving energy independence through solar, wind, biomass and hydropower. Gabriola, BC: New Society, 2006. 283-284.
  7. Mulvaney, Dustin. "Biogas." In Green energy an A-to-Z guide. Thousand Oaks, Calif.: Sage Publications, 2010. 36-38.
  8. . Energy Savers: How Anaerobic Digestion (Methane Recovery) Works." EERE: Energy Savers Home Page. http://www.energysavers.gov/your_workplace/farms_ranches/index.cfm/mytopic=30003 (accessed February 10, 2012).
  9. Lusk, P.. Methane recovery from animal manures the current opportunities casebook. Golden, Colo.: National Renewable Energy Laboratory, 1998. Print.
  10. Pahl, Greg. The citizen-powered energy handbook: community solutions to a global crisis. White River Junction, Vt.: Chelsea Green Pub. Co., 2007. Print.
  11. Doerr, Beth, and Nate Lehmkuhl. METHANE DIGESTERS. North Fort Myers: Echo Technical Note, 2001. Print.
  12. Anaerobic Digesters | Center for Climate and Energy Solutions. Center for Climate and Energy Solutions | Working Together for the Environment and the Economy. Center for Climate and Energy Solutions, 9 Feb. 1211. Web. 13 Feb. 2012. <http://www.c2es.org/technology/factsheet/anaerobic-digesters>.

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