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{{Infobox device
|title=Contoured Spigot for 5-gallon buckets
|image=Twfuller_spigot_3.jpg
|description=By modeling a bucket with just its top and bottom diameters and its average thickness, it's easy to design a spigot with contours that fit well. This design is expected to fit a wide range of bucket sizes effectively.
|keywords=3D printing, spigot, bucket, tap, faucet, nozzle
|intended-use=development, hobbyism
|development-stage=prototype
|made=Yes
|made-independently=No
|countries-of-design=United States
|project-affiliation=Category:MTU, Category:MOST
|main-materials=Plastic
|authors=User:Twfuller
|manufacturing-files=https://libre3d.com/category/655/Plumbing/listings/800/Parametric-Contoured-Spigot-for-5-gallon-buckets.html
|documentation-language=English
|manifest-language=English
|manifest-date-updated=2020-06-04
|manifest-author-name=Kathy Nativi
|manifest-author-affiliation=Appropedia
|manifest-author-email=info@appropedia.org
}}
==Contoured Spigot for 5-gallon buckets ==
==Contoured Spigot for 5-gallon buckets ==
Project developed by [[User:Twfuller|Twfuller]]
 
{{Statusboxtop}}
Project developed by [[User:Twfuller|Twfuller]]
{{status-design}}
{{Status|design}}
{{status-prototype}}
{{Status|prototype}}
You can help Appropedia by contributing to the next step in this [[OSAT]]'s [[:Category:Status|status]].
 
{{boxbottom}}


==Abstract==
==Abstract==
# Spigots manufactured for self-attachment typically rely on large gaskets to maintain a seal, which works with varying success on the curved surface of a bucket. By modeling a bucket with just its top and bottom diameters and its average thickness, it's easy to design a spigot with contours that fit well. This design is expected to fit a wide range of bucket sizes effectively. The main attachment is reasonably easy to print, and typical modification requires changing only 4 parameters in two files.  
* Spigots manufactured for self-attachment typically rely on large gaskets to maintain a seal, which works with varying success on the curved surface of a bucket. By modeling a bucket with just its top and bottom diameters and its average thickness, it's easy to design a spigot with contours that fit well. This design is expected to fit a wide range of bucket sizes effectively. The main attachment is reasonably easy to print, and typical modification requires changing only 4 parameters in two files.
# Picture of completed print using [[image:name-of-your-image.png|500px|right]]


== Bill of Materials==
== Bill of Materials==
# OpenSCAD & the files located at http://libre3d.com/category/655/Plumbing/listings/800/Parametric-Contoured-Spigot-for-5-gallon-buckets.html <ref>http://libre3d.com/category/655/Plumbing/listings/800/Parametric-Contoured-Spigot-for-5-gallon-buckets.html</ref>
# Appropriate feedstock for printer - be aware that some plastics like PLA absorb water readily
# Appropriate feedstock for printer - be aware that some plastics like PLA absorb water readily
# Will likely require a gasket of some sort between outer section and bucket - 3.5cm gasket or flat rubber cut to size will probably be sufficient
# Will likely require a gasket of some sort between outer section and bucket - 3.5cm gasket or flat rubber cut to size will probably be sufficient
# Upload and link to all STLs


== Tools needed for fabrication==
== Tools needed for fabrication==
Line 25: Line 44:


== Technical Specifications and Assembly Instructions==
== Technical Specifications and Assembly Instructions==
# Provide directions for print/assembly - be detailed enough in your “how to” to ensure that someone could construct the device from your description. Consider the elegance of IKEA like instructions.
* Like many interlocking parts, especially those with threads, this is sensitive to print quality - use 100% fill, a reasonable layer thickness, and printing speed
# Include print time estimate
* Expect total print times for the whole assembly between 3-5 hours - obviously dependent upon print parameters
# Include assembly time estimate
* Assembly time is negligible, expect drilling the bucket to take longer
# Including drawings or pictures of the device at stage of assembly at minimum. (http://www.appropedia.org/Special:Upload)
* Be sure to orient prints for slicing in a sane manner - flat ends down, etc.
# Consider video if appropriate


===Gallery===
<gallery caption="Parts & Assembly">
Image:Twfuller_spigot_1.jpg
Image:Twfuller_spigot_2.jpg
Image:Twfuller_spigot_3.jpg
</gallery>


=== Common Problems and Solutions===
=== Common Problems and Solutions===
* Include common mistakes/problems to avoid in building your OSAT and how to overcome them
* Previously mentioned sensitivity to print quality and likely need for a gasket
* Stopcock is prone to ill fit, may be replaced with screw-based design in future


== Cost savings==
== Cost savings==
* If your solution is not a low cost one then it is not really appropriate.
* Typical mass-produced spigots for buckets retail for ~$2-5, though none seem to account for bucket contour and few are designed quite as heavy duty, and the cost of feedstock is furthermore quite low
# Estimate your costs
# Find a commercial equivalent
# Calculate $ savings and % savings


==References==
==References==
* The sources of information (e.g. engineering handbooks, journal articles, government documents, webpages, books, magazine articles etc.). References should use the <nowiki> <ref> </ref> and <references/>  </nowiki>tags and can be in any format but should include all the information necessary for someone else to find the same information you did. For example: <ref> web page: Department of Energy (DOE) Landscaping and Energy Efficiency, DOE/GO-10095 (1995) Available: http://www.eren.doe.gov/erec/factsheets/landscape.html</ref>


<references/>  
<references/>  
<nowiki>
Based on the developmental needs addressed (e.g. food, heat, electricity, clean water, health  care, etc.) be sure to label your device in the proper categories e.g. use [[Category:Water]]. Be sure to categorize your device so that it will be easy to find – for example “Low voltage connection basics” is categorized in
[[Category:Water use]].


</nowiki>
[[Category:Water use]]
[[Category:OSAT 3D-Printable Designs]]
[[Category:3D printing]]

Revision as of 13:24, 17 October 2020

Contoured Spigot for 5-gallon buckets

Project developed by Twfuller Template:Status Template:Status


Abstract

  • Spigots manufactured for self-attachment typically rely on large gaskets to maintain a seal, which works with varying success on the curved surface of a bucket. By modeling a bucket with just its top and bottom diameters and its average thickness, it's easy to design a spigot with contours that fit well. This design is expected to fit a wide range of bucket sizes effectively. The main attachment is reasonably easy to print, and typical modification requires changing only 4 parameters in two files.

Bill of Materials

  1. OpenSCAD & the files located at http://libre3d.com/category/655/Plumbing/listings/800/Parametric-Contoured-Spigot-for-5-gallon-buckets.html [1]
  2. Appropriate feedstock for printer - be aware that some plastics like PLA absorb water readily
  3. Will likely require a gasket of some sort between outer section and bucket - 3.5cm gasket or flat rubber cut to size will probably be sufficient

Tools needed for fabrication

  1. MOST Delta RepRap or similar RepRap 3-D printer
  2. Tools necessary to make 3.5cm hole in bucket

Skills and Knowledge Necessary

  • Need to know top and bottom outer diameters of bucket, average thickness of bucket, and desired height of spigot - scripts will do the rest, assuming no other changes to geometry
  • Useful site for bucket dimensions: http://fivegallonideas.com/5-gallon-bucket-dimensions/ [2]

Technical Specifications and Assembly Instructions

  • Like many interlocking parts, especially those with threads, this is sensitive to print quality - use 100% fill, a reasonable layer thickness, and printing speed
  • Expect total print times for the whole assembly between 3-5 hours - obviously dependent upon print parameters
  • Assembly time is negligible, expect drilling the bucket to take longer
  • Be sure to orient prints for slicing in a sane manner - flat ends down, etc.

Gallery

Common Problems and Solutions

  • Previously mentioned sensitivity to print quality and likely need for a gasket
  • Stopcock is prone to ill fit, may be replaced with screw-based design in future

Cost savings

  • Typical mass-produced spigots for buckets retail for ~$2-5, though none seem to account for bucket contour and few are designed quite as heavy duty, and the cost of feedstock is furthermore quite low

References

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