By user Stef
On the 3rd world arm lamp advantageslink you have some information wat kind of tools an material you need to make the arm-stand.
Outer-arm part 1
You can use less quality wood for this part.
Outer arm part 1
Part | Measure | Shape | Size in mm
middle |
Size in mm
large |
---|---|---|---|---|
P251 | 04 | L | 25 | 25 |
P251 | 06 | L | 450 | 670 |
P251 | 30 | L | 20 | 20 |
P251 | 32 | L | 20 | 20 |
P240 | 36 | Ø | 21 | 21 |
P251 | 41 | L | 20 | 20 |
P251 | 42 | L | 20 | 25 |
P251 | 43 | L | 30 | 30 |
P251 | 44 | Ø | 5 | 5 |
P251 | 46 | Ø | 5 | 5 |
Outer-arm part 2
Use beech-wood-quality for this part.
Outer arm part 2
Part | Measure | Shape | Size in mm
middle |
Size in mm
large |
---|---|---|---|---|
P250 | 02 | L | 10 | 10 |
P250 | 05 | L | 30 | 30 |
P250 | 06 | L | 30 | 35 |
P250 | 07 | L | 15 | 15 |
P250 | 08 | L | 30 | 45 |
P250 | 09 | L | 15 | 15 |
P250 | 13 | Ø | 5 | 5 |
P250 | 32 | L | 20 | 20 |
P250 | 41 | L | 20 | 20 |
P250 | 42 | L | 20 | 25 |
P250 | 43 | L | 20 | 30 |
P250 | 44 | Ø | 5 | 5 |
P250 | 46 | Ø | 5 | 5 |
P250 | 50 | Ø | 6 | 6 |
P250 | 52 | Ø | 14 | 14 |
P250 | 54 | L | 2 | 2 |
P250 | 60 | Ø | 6 | 6 |
P250 | 62 | Ø | 14 | 14 |
P250 | 64 | L | 2 | 2 |
Small arm parts
You can use a eye-screw or hook-screw
Use beech-wood-quality for the three cylindrical pens.
The rubber part can be made out of car-tire.
small arm parts
Part | Measure | Shape | Size in mm
middle,large |
material |
---|---|---|---|---|
P230 | 01 | Ø | 10-15 | metal |
P230 | 02 | L | 20-25 | metal |
P252 | 01 | L | 30 | wood |
P252 | 13 | L | 5 | wood |
P254 | 03 | L | 10 | Rubber |
P254 | 04 | L | 8 | Rubber |
P254 | 13 | Ø | 5 | Rubber |
P256 | 11 | L | 40 | wood |
P256 | 15 | Ø | 5 | wood |
Outer arm assemble
Glue the parts and the 3 pen together.
Put the rubber part around one pen end.
Dimensions of part P220 is on the 3rd world CCFL lamp (2007 model) page.
You can make the two big parts of the outer-arm, out of one peice of quality wood-multiplex.
Outer_arm_assembled
Part | Shape | Size in mm
middle |
Size in mm
large |
---|---|---|---|
D1 | L | 20mm | 20mm |
D2 | L | 580mm | 900mm |
Shortest-arm
Use beech-wood-quality for this part.
Shortest-arm
Part | Measure | Shape | Size in mm
middle |
Size in mm
large |
---|---|---|---|---|
P240 | 02 | L | 20 | 20 |
P240 | 05 | L | 32 | 40 |
P240 | 06 | L | 32 | 40 |
P240 | 07 | L | 15 | 15 |
P240 | 08 | L | 35 | 52 |
P240 | 09 | L | 15 | 15 |
P240 | 70 | Ø | 8 | 8 |
P240 | 72 | Ø | 14 | 14 |
P240 | 74 | L | 6 | 6 |
P240 | 80 | Ø | 6 | 6 |
P240 | 82 | Ø | 14 | 14 |
P240 | 84 | L | 2 | 2 |
Medium-arm
You can use less quality wood for this part.
Medium-arm
Part | Measure
|
Shape | Size in mm
middle |
Size in mm
large |
---|---|---|---|---|
P260 | 02 | L | 15 | 15 |
P260 | 04 | L | 520 | 780 |
P260 | 06 | L | 20 | 30 |
P260 | 08 | L | 20 | 20 |
P260 | 09 | L | 20 | 20 |
P260 | 50 | Ø | 6 | 6 |
P260 | 70 | Ø | 8 | 8 |
Large arm
You can use less quality wood for this part.
Large-arm
Part | Measure | Shape | Size in mm
middle |
Size in mm
large |
---|---|---|---|---|
P280 | 02 | L | 15 | 15 |
P280 | 03 | L | 520 | 780 |
P280 | 04 | L | 100 | 150 |
P280 | 06 | L | 25 | 25 |
P280 | 08 | L | 20 | 20 |
P280 | 09 | L | 20 | 20 |
P280 | 10 | Ø | 6 | 6 |
P280 | 10 | Ø | 5 | 5 |
P280 | 60 | Ø | 6 | 6 |
P280 | 80 | Ø | 6 | 6 |
Arms assemble small parts
Use smooth steel metal bar for this part. please, do not use screw thread. So the holes does not wear out.
Arms assemble parts
Part | Measure | Shape | Size in mm
middle,large |
---|---|---|---|
P290 | 01 | Ø | 12 |
P290 | 01 | L | 40 |
P290 | 03 | Ø | 6 |
P292 | 01 | Ø | 12 |
P292 | 03 | Ø | - |
Arms assemble
Put the wood and the ring around the bar and hammer the out ends of the bar thick.
Keep 1 mm space between the wooden parts so they can rotate easley.
Body-part
You can use less quality wood for this part.
Body-part
Part | Measure | Shape | Size in mm
middle |
Size in mm
large |
---|---|---|---|---|
P314 | 02 | L | 20 | 20 |
P314 | 03 | L | 20 | 20 |
P314 | 04 | L | 370 | 620 |
P314 | 05 | L | 10 | 10 |
P314 | 06 | L | 90 | 90 |
P314 | 07 | L | 10 | 10 |
P314 | 08 | L | 16 | 16 |
P314 | 09 | L | 16 | 16 |
P314 | 70 | Ø | 8 | 8 |
P314 | 90 | L | 16 | 16 |
P314 | 90 | L | 16 | 16 |
body small wooden part
Wood
You can use less quality wood for this part.
P315
Part | Measure | Shape | Size in mm
middle,large |
---|---|---|---|
P315 | 02 | L | 110 |
P315 | 04 | L | 16 |
P315 | 90 | L | 16 |
Body plywood part
You can use less quality plywood for this part.
2x playwood plank
Part | Measure | Shape | Size in mm
middle,large |
---|---|---|---|
P316 | 02 | L | 110 |
P316 | 03 | L | 8 |
P316 | 04 | L | 16 |
P316 | 08 | L | 16 |
P316 | 09 | L | 16 |
P316 | 90 | L | 16 |
P316 | 90 | L | 16 |
Body assemble parts
Use thin nails
P318
Part | Measure | tolerance | Shape | Size in mm
middle,large |
---|---|---|---|---|
P318 | 01 | % | L | 30 |
Body assemble
Apply some wood glue and hammer the plywood with thin nails to the massive wood.
Body-arms assemble parts
Use a bolt with only at the end screw thread. So the hole does not wear out.
Body-arms parts
Part | Measure | Shape | Size in mm
small, middle, large |
---|---|---|---|
P412 | 02 | L | 20 |
P412 | 03 | L | 50 |
P412 | 70 | Ø | 8 |
P414 | 70 | Ø | 8 |
P414 | 72 | Ø | 14 |
P415 | 70 | Ø | 8 |
P415 | 72 | Ø | 12 |
P413 | 70 | Ø | M8 |
Rope
Please, do not use to thin rope
Rope
Part | Measure | Shape | Size in mm
middle |
Size in mm
large |
---|---|---|---|---|
P608 | 10 | Ø | 6 | 6 |
P608 | 14 | L | 2100 | 3000 |
Body arms rope assemble
Bolt the arm to the base.
Put some ring and the wing-nut (bolt you can operate by hand)
Put the rope through the hole.
Metal-Bar
You can use a metal steel bar or pipe because wood or plastic are not strong enough.
This part much move smoothly in the the body part.
Metal-Bar or Pipe
Part | Measure | Shape | Size in mm
middle |
Size in mm
large |
---|---|---|---|---|
P505 | 02 | L | 650 | 800 |
P505 | 90 | Ø | 15 | 15 |
Feet-center
-
Feet-center
-
Feet assemble
The bar gives a big force on the center so Use beech wood quality for this part the other parts can be les quality.
Feet center
Part | Measure | Shape | Size in mm |
---|---|---|---|
Part | 01 | L | 20-30 |
Part | 02 | L | 40-60 |
Part | 03 | L | 300-400 |
Part | 04 | L | 600-700 |
Simple Feet center
This is a more simple methode to make a foot out of plywood
There are many possibilities.
Weight plank
Possibility 2
This is if you want to use a battery for a weight. You can use some less quality plywood and drill some holes.
Weight-plank
Part | Measure | Shape | Size in mm
middle |
Size in mm
large |
---|---|---|---|---|
P603 | 02 | Ø | 18 | 18 |
P603 | 03 | L | 20 | 20 |
P603 | 05 | L | 35 | 35 |
P603 | 06 | L | 200 | 200 |
P603 | 07 | L | 300 | 300 |
P603 | 08 | L | 75 | 75 |
P603 | 10 | Ø | 6 | 6 |
Tube for weight plank
Find some metal tube that fits around the metal-bar.
Tube in weight plank
Part | Measure | Shape | Size in mm
middle,large |
---|---|---|---|
P605 | 90 | Ø inner | 16 |
P605 | 02 | Ø outer | 18 |
P605 | 04 | L | 120 |
Tube-weight plank-rope assemble
Hammer the tube tight in the plank hole.
Make the inner diameter of the tube a bit bigger, so it can move and turn smoothly around the metal-bar.
Put the rope through the holes
balance the weight parts
Balance the weight parts on the weight-plank.
The counter balance should be in balance on both sides side of the tube,
Otherwise the tube will not slide smoothly up and down on the Metal-Bar.
Weight protection box
A weight protection Box made of two (leak) PE-HD or PP plastic jerry cans bottems.
this give's de lamp stand a better design look.
This Box give better protection to the the power supply parts like :
Batteries, Chargers, Transformers, and other electronic parts
Saw of cut the top of the jerrycans.
Melt a hole 16mm from the inside out.
By melting from the inside out the edge of the hole is more thick curved to the outside to prevent rainwater to get in.
One can bottom to put the power supply parts in.
And the second to slide over first can.
Let the electric wires go in between the can-edges
Brick-weight
This is a more simple method to make a counter weight. You can use a brick in stead of the battery plank as weight. Very simple a brick with a drilled hole or Concrete with metal inside. Or two bricks in both sides of the bar.
This one must slide en rotate smooth around and metal-bar
Brick weight
Part | Measure | Shape | Size in mm
middle |
Size in mm
large |
---|---|---|---|---|
P703 | 02 | Ø | 18 | 18 |
P703 | 03 | L | 60 | 60 |
P703 | 06 | L | 150 | 150 |
P703 | 06 | L | 200 | 200 |
P703 | counter | weight | 4Kg | 4Kg |
Body-feet-weight plank assemble
Rope lenght
Part | Measure | Shape | length in mm
middle |
length in mm
large |
---|---|---|---|---|
P608 | 12 | L | 780 | 1050 |
Batterie weight
This is the lamp with motorcycle batteries.
The stand is finished
The outer-arm haves this shape because: Otherwise your fingers can get trap between the arms.
The rubber part on the outer-arm is to keep the four arms parallel.
The shortest-arm haves a round shape, Otherwise there is to much forces on the hole and the hammered bar.
The shortest-arm haves a round shape, Otherwise your fingers can get trap between the arms.
The top of the body haves this round shape because: Otherwise human fingers can get trap between the arms
More simple with one straight arm
Part P284 is for safety, without this part human fingers kan get trapped between the straight arm and the base.
one straight arm P282
Part | Measure | Shape | Size in mm
middle |
Size in mm
large |
---|---|---|---|---|
P | 01 | L | 1000 | 1600 |
P | 02 | L | 150 | 200 |
bamboo stick
if you want to use a bamboo stick instead of the balanced-stand.
Plastic tube
Part | Measure | Shape | Size in mm |
---|---|---|---|
P211 | 01 | L | 20mm |
P211 | 36 | Ø | 21mm |
Connecting the fluorescent or LED stick lamp
Connecting to to the out end of the balanced arm lamp with the top of a Small PET-Bottel and fishing tread.
Easy, Simple, and Fast
Replace_reflector for better one
Connecting a pivot-joint
For the middle sized arm lenght.
You need:
- bold M5x40mm
- Ring 5mm x 15mm x2mm
- Ring 10mm x 20mm x2mm
- Nut M6
- Hex screw or hex bold M5x50mm
- Ring 10mm x 20mm x2mm
- Ring 5mm x 15mm x2mm
- Spacer
- Spring ring M5
- Wingnut M5
- metal or aluminium strip proximately 2mm thick 15mm wide, long 175mm
Connecting a E27 socket
To make a Edison-27 E-27 lamp cap you need:
- reflecting tinplate
- (energy saving)lamp bulb
- Bulb socket E27 or bayonet
- 2x Socket ring
Connecting a stick lamp
with the same pivot-joint it is possible to connect a stick lamp
External links
CCFL lamp cap for this stand 3rd world CCFL lamp (2007 model)