Pour relever le défi de la valorisation des déchets plastiques en filament d'impression 3D dans les systèmes de recyclage distribué et de fabrication additive, cette étude conçoit, construit, teste et valide un capteur de diamètre de filament 3D open source pour les machines de recyclage et d'enroulement. Le système modulaire de contrôle optique multi-axes du diamètre du filament d'imprimante 3D recyclé permet d'analyser la structure de surface du filament traité, de sauvegarder l'historique des mesures sur toute la longueur de la bobine, ainsi que de marquer les zones défectueuses. Le capteur est développé comme module indépendant et intégré aux recyclebots. Il a été testé sur différents types de polymères, différentes sources de plastique et différentes couleurs, dont du plastique transparent. Les résultats ont été comparés aux mesures manuelles, et les mesures obtenues avec un pied à coulisse numérique unidimensionnel. Les résultats ont révélé que la méthode de détection de filament open source développée permet aux utilisateurs d'obtenir beaucoup plus d'informations par rapport aux capteurs de lumière unidimensionnels de base et d'utiliser les données reçues non seulement pour des mesures de diamètre plus précises, mais également pour une analyse détaillée du filament recyclé. surface. La méthode développée garantit une plus grande disponibilité des technologies de recyclage des plastiques et stimule la croissance de la création de matériaux composites.
- Free and open source code: https://osf.io/qdvu8/
Contents
Keywords
Advanced materials and processing, Control and automation, Process engineering, production systems optimization, Sustainable manufacturing, 3-D printing, additive manufacturing; open-source hardware; RepRap; computer vision; quality assurance; real-time monitoring
See also
- OS Computer Vision for Distributed Recycling and Additive Manufacturing
- Other OS Computer Vision Applications
- Make your own inline filament diameter sensor (under $5)!
- Inline Filament Diameter Estimator, Lowcost (InFiDEL)
See also
RepRapable Recyclebot and the Wild West of Recycling
Recycling Technology
- Recyclebot
- RepRapable Recyclebot: Open source 3-D printable extruder for converting plastic to 3-D printing filament
- Open Source 3-D Filament Diameter Sensor for Recycling, Winding and Additive Manufacturing Machines
- Improving recyclebot concepts
- 3-D Printable Polymer Pelletizer Chopper for Fused Granular Fabrication-Based Additive Manufacturing
- Mechanical Properties of Direct Waste Printing of Polylactic Acid with Universal Pellets Extruder: Comparison to Fused Filament Fabrication on Open-Source Desktop Three-Dimensional Printers
- Fused Particle Fabrication 3-D Printing: Recycled Materials' Optimization and Mechanical Properties
- Mechanical Properties and Applications of Recycled Polycarbonate Particle Material Extrusion-Based Additive Manufacturing
- Wood Furniture Waste-Based Recycled 3-D Printing Filament
- Solar powered distributed customized manufacturing
- Mechanical Properties of Ultraviolet-Assisted Paste Extrusion and Postextrusion Ultraviolet-Curing of Three-Dimensional Printed Biocomposites
- Open Source Waste Plastic Granulator
- Open-Source Grinding Machine for Compression Screw Manufacturing
- Sustainability and Feasibility Assessment of Distributed E-Waste Recycling using Additive Manufacturing in a Bi-Continental Context
- Finding Ideal Parameters for Recycled Material Fused Particle Fabrication-Based 3D Printing Using an Open Source Software Implementation of Particle Swarm Optimization
- Waste Plastic Direct Extrusion Hangprinter
- Hangprinter for Large Scale Additive Manufacturing using Fused Particle Fabrication with Recycled Plastic and Continuous Feeding
Distributed Recycling LCA
- Tightening the loop on the circular economy: Coupled distributed recycling and manufacturing with recyclebot and RepRap 3-D printing
- Technical pathways for distributed recycling of polymer composites for distributed manufacturing: Windshield wiper blades
- Plastic recycling in additive manufacturing: A systematic literature review and opportunities for the circular economy
- Energy Payback Time of a Solar Photovoltaic Powered Waste Plastic Recyclebot System
- Life cycle analysis of distributed recycling of post-consumer high density polyethylene for 3-D printing filament
- Evaluation of Potential Fair Trade Standards for an Ethical 3-D Printing Filament
- Life cycle analysis of distributed polymer recycling
- Distributed recycling of post-consumer plastic waste in rural areas
- Ethical Filament Foundation
- Green Fab Lab Applications of Large-Area Waste Polymer-based Additive Manufacturing
- Systems Analysis for PET and Olefin Polymers in a Circular Economy
- Potential of distributed recycling from hybrid manufacturing of 3-D printing and injection molding of stamp sand and acrylonitrile styrene acrylate waste composite
- Towards Distributed Recycling with Additive Manufacturing of PET Flake Feedstocks
Literature Reviews
- Waste plastic extruder: literature review
- Life cycle analysis of polymer recycling literature review
- Solar powered recyclebot literature review
- Waste plastic extruder: literature review
- Life cycle analysis of polymer recycling literature review
Externals
- Economist article on U. of Washington's HDPE boat, Oprn3dp.me
- https://ultimaker.com/en/resources/52444-ocean-plastic-community-project
- Another possible solution - reusable containers [1]
- Commercial https://dyzedesign.com/pulsar-pellet-extruder/
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- Cruz, F., Lanza, S., Boudaoud, H., Hoppe, S., & Camargo, M. Polymer Recycling and Additive Manufacturing in an Open Source context: Optimization of processes and methods. [2]
- Investigating Material Degradation through the Recycling of PLA in Additively Manufactured Parts
- Mohammed, M.I., Das, A., Gomez-Kervin, E., Wilson, D. and Gibson, I., EcoPrinting: Investigating the use of 100% recycled Acrylonitrile Butadiene Styrene (ABS) for Additive Manufacturing.
- Kariz, M., Sernek, M., Obućina, M. and Kuzman, M.K., 2017. Effect of wood content in FDM filament on properties of 3D printed parts. Materials Today Communications. [3]
- Kaynak, B., Spoerk, M., Shirole, A., Ziegler, W. and Sapkota, J., 2018. Polypropylene/Cellulose Composites for Material Extrusion Additive Manufacturing. Macromolecular Materials and Engineering, p.1800037. [4]
- O. Martikka et al., "Mechanical Properties of 3D-Printed Wood-Plastic Composites", Key Engineering Materials, Vol. 777, pp. 499-507, 2018 [5]
- Yang, T.C., 2018. Effect of Extrusion Temperature on the Physico-Mechanical Properties of Unidirectional Wood Fiber-Reinforced Polylactic Acid Composite (WFRPC) Components Using Fused Deposition Modeling. Polymers, 10(9), p.976. [6]
- Romani, A., Rognoli, V., & Levi, M. (2021). Design, Materials, and Extrusion-Based Additive Manufacturing in Circular Economy Contexts: From Waste to New Products. Sustainability, 13(13), 7269. https://www.mdpi.com/2071-1050/13/13/7269/pdf
- Integrated Voltage—Current Monitoring and Control of Gas Metal Arc Weld Magnetic Ball-Jointed Open Source 3-D Printer
- Low-cost Open-Source Voltage and Current Monitor for Gas Metal Arc Weld 3-D Printing
- Slicer and process improvements for open-source GMAW-based metal 3-D printing
- Open source 3-D printing of OSAT
- Real-Time Eye State Detection System for Driver Drowsiness Using Convolutional Neural Network
