Get our free book on rainwater now - To Catch the Rain.

Belt-Driven Open Source Circuit Mill Using Low-Cost 3-D Printer Components

From Appropedia
Jump to: navigation, search

Sunhusky.png By Michigan Tech's Open Sustainability Technology Lab.

Wanted: Students to make a distributed future with solar-powered open-source 3-D printing.
Contact Dr. Joshua Pearce or Apply here

MOST: Projects and Publications, Methods, Lit. reviews, People, Sponsors
Twitter updates @ProfPearce

OSL.jpg


Pearce Publications: Energy Conservation Energy Policy Industrial SymbiosisLife Cycle Analysis Materials Science Open Source Photovoltaic Systems Solar CellsSustainable Development Sustainability Education


Source[edit]


Abstract[edit]

OScircuitmill.png

Barriers to inventing electronic devices involve challenges of iterating electronic designs due to long lead times for professional circuit board milling or high costs of commercial milling machines. To overcome these barriers, this study provides open source (OS) designs for a low-cost circuit milling machine. First, design modifications for mechanical and electrical subsystems of the OS Distributed 3-D (D3D) Robotics prototyping system are provided. Next, Copper Carve, an OS custom graphical user interface, is developed to enable circuit board milling by implementing backlash and substrate distortion compensation. The performance of the OS D3D circuit mill is then quantified and validated for: positional accuracy, cut quality, feature accuracy, and distortion compensation. Finally, the return on investment is calculated for inventors using it. The results show by properly compensating for motion inaccuracies with Copper Carve, the machine achieves a motion resolution of 10 microns, which is more than adequate for most circuit designs. The mill is at least five times less expensive than all commercial alternatives and the material costs of the D3D mill are repaid from fabricating 20–43 boards. The results show that the OS circuit mill is of high-enough quality to enable rapid invention and distributed manufacturing of complex products containing custom electronics.

Status
This OSAT has been designed but not yet tested - use at own risk.
This OSAT has been modeled.
This OSAT has been prototyped.
This OSAT has been verified by: MOST, OSE, OCI.

You can help Appropedia by contributing to the next step in this OSAT's status.


Keywords[edit]

open source hardware; open hardware; RepRap; 3D printing; OpenSCAD; customization; open science hardware; OScH; free and open-source hardware; FOSH; free and open-source software; custom designs; distributed manufacturing; P2P; P2P manufacturing; open design; scientific equipment; open scientific hardware;  3-D printing; circuit milling; circuit design; distributed manufacturing; electronics; electronics prototyping

See Also[edit]

Board.jpg

What can you build with it?[edit]